Rockwell Automation Allen-Bradley SMC Dialog Plus Bedienungsanleitung

Quick Start

SMC Dialog Plus™ Controller

Bulletin 150

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety

Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from

your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some

important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment

must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

SMC Dialog Plus, Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,

property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the

consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

surfaces may reach dangerous temperatures.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Rockwell Automation Publication 150-QS002B-EN-P - October 2011 3

Quick Start

Introduction

This quick start guide provides you with the basic information required to

start up your SMC Dialog Plus™controller. Factory default settings and

information regarding installing, programming, and calibrating the

controller are described here.

The information provided in this Quick Start Guide does not replace the User

Manual, which can be ordered or downloaded by visiting www.ab.com/literature.

The Quick Start guide assumes the installer is a qualified person with previous

experience and basic understanding of electrical terminology, configuration

procedures, required equipment, and safety precautions.

For safety of maintenance personnel as well as others who might be exposed to

electrical hazards associated with maintenance activities, follow all local safety

related work practices (e.g., the NFPA70E, Part II in the United States).

Maintenance personnel must be trained in the safety practices, procedures, and

requirements that pertain to their respective job assignments.

For detailed SMC-Dialog Plus information including setup, programming,

precautions, and application considerations, refer to the following:

Cautions and Warnings

The following cautions and warnings must be observed while installing and using

the SMC Dialog Plus controller.

For Documentation SMC-Dialog Plus User Manual

150-5.3 www.ab.com/literature

For Technical Support E-mail Support raictechsuppo[email protected]

Telephone Support 440-646-5800, option 2, option 4

or use direct dial code 804

4Rockwell Automation Publication 150-QS002B-EN-P - October 2011

Quick Start

General Precautions

ATTENTION: Hazardous voltage is present in the motor circuit even

when the SMC-Dialog Plus controller is off. To avoid shock hazard,

disconnect the main power before working on the controller, motor, and

control devices such as Start-Stop push buttons. Procedures that require

parts of the equipment to be energized during troubleshooting, testing,

etc., must be performed by properly qualified personnel, using appropriate

local safety work practices and precautionary measures.

ATTENTION: Failure of solid-state power switching components can

cause overheating due to a single-phase condition in the motor. To

prevent injury or equipment damage, the use of an isolation contactor or

shunt trip type circuit breaker on the line side of the SMC is

recommended. This device should be capable of interrupting the motor’s

lock rotor current.

ATTENTION: Hazardous voltages that can cause shock, burn, or death

are present on L1, L2, L3,T1, T2, and T3. Disconnect the main power

before servicing the motor controller, motor, or associated wiring.

ATTENTION: The controller contains ESD (electrostatic discharge)

sensitive parts and assemblies. Static control precautions are required

when installing, testing, servicing, or repairing the assembly.

Component damage may result if ESD control procedures are not

followed. If you are not familiar with static control procedures, refer to

applicable ESD protection handbooks.

ATTENTION: An incorrectly applied or installed controller can damage

components or reduce product life. Wiring or application errors, such

as undersizing the motor, incorrect or inadequate AC supply, or

excessive ambient temperatures, may result in malfunction of the

system.

ATTENTION: Only personnel familiar with the controller and

associated machinery should plan or implement the installation,

start-up, and subsequent maintenance of the system. Failure to do this

may result in personal injury and/or equipment damage.

ATTENTION: Disconnect the controller from the motor before

measuring insulation resistance (IR) of the motor windings. Voltages

used for insulation resistance testing can cause silicone-controlled

rectifier (SCR) failure. Do not make any measurements on the controller

with an insulation resistance (IR) or Megger tester.

ATTENTION: The controller can be installed on a system with power

factor correction capacitors (PFCC). The PFCC capacitors must only be

located on the line side of the SMC. Installing PFCC capacitors on the

load side wil result in SCR damage and failure.

ATTENTION: After a short-circuit occurs, device functionality must be

verified.

Rockwell Automation Publication 150-QS002B-EN-P - October 2011 5

Quick Start

Overload

Communication

Human Interface Module

Control Options

Soft Stop

ATTENTION: Overload protection in the SMC Dialog Plus controller is

disabled from the factory. The user must program the desired overload

trip class and motor full load current rating to achieve proper protection

ATTENTION: Overload protection should be properly coordinated with

the motor.

ATTENTION: During slow speed and/or braking operations, current

waveforms exhibit non-sinusoidal characteristics. These non-sinusoidal

characteristics inhibit the controller’s current measurement capability.

To compensate for additional motor heating that may result, the

controller uses motor thermal modeling, which increments motor

thermal usage. This compensation takes place when these options are

in use: Preset Slow Speed, Smart Motor Braking, Accu-Stop, and Slow

Speed with Braking.

ATTENTION: Only one peripheral device can be connected to the

SCANport. The maximum output current through the SCANport is

100 mA.

ATTENTION: The Bulletin 1201 human interface module’s stop push

button is not intended to be used as an emergency stop. Refer to the

applicable standards for emergency stop requirements.

ATTENTION: Soft Stop is not intended to be used as an emergency

stop. Refer to the applicable standards for emergency stop

requirements.

6Rockwell Automation Publication 150-QS002B-EN-P - October 2011

Quick Start

Pump Control

Preset Slow Speed

SMB™ Smart Motor Braking Option

Accu-Stop™ and Slow Speed with Braking

Fast Acting Current-limiting Fuses

ATTENTION: Pump stopping is not intended to be used as an

emergency stop. Refer to the applicable standard for emergency stop

requirements.

ATTENTION: Pump stopping may cause motor heating depending on

the mechanical dynamics of the pumping system. Therefore, select the

lowest stopping time setting that will satisfactorily stop the pump.

ATTENTION: Slow speed running is not intended for continuous

operation due to reduced motor cooling.

ATTENTION: SMB Smart Motor Braking is not intended to be used as

an emergency stop. Refer to applicable standards for emergency stop

requirements.

ATTENTION: Accu-Stop and Slow Speed with Braking are not

intended to be used as an emergency stop. Refer to applicable

standards for emergency stop requirements.

ATTENTION: The fast acting current-limiting fuses specified in Table

2.C of the user manual may not provide branch circuit protection.

Branch circuit protection in accordance with applicable electrical codes

may require additional fusing (or a circuit breaker) even though fast

acting current-limiting fuses are used.

ATTENTION: Applications requiring extended acceleration times or

high duty cycles may experience nuisance tripping of the coordinated

fast acting current-limiting fuses. This type of fuse has a limited

thermal capacity that is less than that of the SCRs they are designed to

protect. This makes them susceptible to thermal fatigue.

Rockwell Automation Publication 150-QS002B-EN-P - October 2011 7

Quick Start

Protective Modules

Note: Protective modules are not designed to protect against lightning

strikes to equipment or distribution lines.

Electromagnetic Compatibility (EMC)

Fan Power

Installation

The open-style design of the SMC Dialog Plus controller requires that it be

installed in an enclosure. The internal temperature of the enclosure must be

kept within 0 …5 °C (32…122°F).

The controller is convection cooled. It is important to mount the controller in a

position that allows air to flow vertically through the power structure. Allow for a

minimum of six inches (15 cm) of free space around all sides of the controller.

ATTENTION: To protect the Smart Motor Controller (SMC) and/or motor

from line voltage surges, protective modules may be placed on the line,

load, or both sides of the SMC. Do not place protective modules on

the load side of the SMC when when using pump or braking control.

ATTENTION: When installing or inspecting the protective module,

make sure that the controller has been disconnected from the power

source. The protective module should be inspected periodically for

damage or discoloration. Replace if necessary.

. ATTENTION: This product has been designed for Class A equipment.

Use of the product in domestic environments may cause radio

interference, in which case, the installer may need to employ additional

mitigation methods.

ATTENTION: The fan jumpers have been factory installed for

110/120V AC input. Refer to Figure 3 of this quick start guide or Figure

3.6 through Figure 3.8 of the user manual for 220/240V AC fan wiring.

Note that 220/240V AC fan wiring is not available for the 650…1000 A

controllers. After wiring for the 97 A and 135 A controllers is complete,

replace control terminal strip cover.

8Rockwell Automation Publication 150-QS002B-EN-P - October 2011

Quick Start

Wiring

Power Wiring

Refer to the product nameplate for power lug termination information

including:

•Lug wire capacity

•Tightening torque requirements

•Lug kit catalog numbers (97…1000 A)

Control Wiring

Refer to the product nameplate for control terminal wire capacity and tightening

torque requirements. Each control terminal will accept a maximum of two wires.

The SMC Dialog Plus controller accepts control power input of either

100…240VAC, (+10/–15%) single-phase, 50/60 Hz or 24V AC/DC. Refer to

the product nameplate prior to applying control power. Connect control power

to the controller at terminals 11 and 12. The control power requirement for the

control module is 40 VA. For controllers rated 97…1000 A, control power is also

required for the heatsink fans as defined in Table A. Depending on the specific

application, additional control circuit transformer VA capacity may be required.

Control Terminals

Figure 1 - SMC Dialog Plus Controller Control Terminals

Table 1 - Heatsink Fan Power Requirements

SMC Rating Heatsink Fan VA

97…360 A 45

500 A 145

650…1000 A 320

Table 2 - Control Terminal Designation

Terminal Number Description

11 Control Power Input

12 Control Power Common

11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30

Rockwell Automation Publication 150-QS002B-EN-P - October 2011 9

Quick Start

Ê Do not connect any additional loads to these terminals. These “parasitic” loads may cause problems with

operation, which may result in false starting and stopping.

13 Controller Enable Input ➊

14 Logic Ground

15 Dual Ramp/Option Input ➊

16 Start Input ➊

17 Stop Input ➊

18 Auxiliary Relay Common

19 N.O. Auxiliary Contact #1

20 N.C. Auxiliary Contact #2

21 Not Used

22 Not Used

23 Not Used

24 Not Used

25 Converter Module Fanning Strip Connection ➊

26 Converter Module Fanning Strip Connection ➊

27 Converter Module Fanning Strip Connection ➊

28 Converter Module Fanning Strip Connection ➊

29 Auxiliary Contact #3

30 Auxiliary Contact #3

Table 2 - Control Terminal Designation

10 Rockwell Automation Publication 150-QS002B-EN-P - October 2011

Quick Start

Figure 2 - Typical Wiring Diagram

Figure 3 - Heatsink Fan Wiring

Refer to Chapter 3 of the SMC Dialog Plus Controller User Manual (Publication

150-5.3) for optional 220/240V AC fan power connections and other sample

wiring diagrams. Chapter 7 of Publication 150-5.3 also provides typical wiring

diagrams for the control options (for example, Pump Control).

Stop ❶

11 12 13 14 15 16 17 18 19 20

Start ❶

3-Phase

Input Power

Branch

Protection ❶

Fast-acting

SCR Fuses

(optional) ❶

SMC Dialog Plus

Controller

M❶

❶Customer supplied.

L1/1

L2/3

L3/5

T1/2

T2/4

T3/6

❶

❶ ❶

Fan Power Terminals

(97…1000 A)

SMC Dialog Plus

Control Terminals

Internal

Auxiliary

Contacts

Factory Set

110/120V AC

Supply

Jumpers

Factory Set

110/120V AC

Supply

Jumpers

12345

Factory Set

110/120V AC

Supply

1234 56

97 A and 135 A 180…500 A 650…1000 A

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