Structural Concepts SB5735 Series Montageanleitung

READ AND SAVE THESE INSTRUCTIONS

P/N 54100

SELF-CONTAINED REFRIGERATED

SERVICE / SELF-SERVE UNITS

INSTALLATION &

OPERATING MANUAL

Rev IDate: 3.5.2013

Model SB5735………...34 1/2”L* x 33”D** x 58 7/8”H~

Model SB5754.3924……....54”L* x 33”D** x 58 7/8”H~

Model SB5766.3923..….…66”L* x 33”D** x 58 7/8”H~

Model SB5766.3923A….…66”L* x 33”D** x 58 7/8”H~

Model SB5766.4999…...…66”L* x 33”D** x 58 7/8”H~

Model SB5766.5106..….…66”L* x 33”D** x 58 7/8”H~

* With End Panels

** 47 1/8” With Rear Ledge upright

~ With Adjustable Levelers Extended 1 5/8” Below Base Frame

Certification: NSF-7, CRMA, UL/CSA

I:\Oper Manuals - PUB\Starbucks\SB5735_SB5766-3923A_SB5754-3924_54100.pub

SB5754.3924

SB5766.3923A

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

SB5735

TABLE OF CONTENTS

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS .…..

REFRIGERATION ASS’Y REMOVAL, CASE REMOVAL AND LEVELER ADJUSTMENT …………..

START-UP AND OPERATION …………...…...…..……………………………………………….…………

SECURITY ………….……………...….…………...…...…..…………………………………………………...

MAINTENANCE AND OPERATION ..…………...…...…..……………………………………………..……

ELECTRICAL FUNDAMENTALS ………...…...…..…………………………………….……………...…….

REFRIGERATION FUNDAMENTALS ..………………...…..……………………………………..…………

HOT GAS CONDENSATE EVAPORATIVE SYSTEM OPERATION………...…..………………...……..

LOAD LEVEL GUIDELINES [APPLICABLE TO ALL MODELS] ………………………………………...

SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE …………….…….

ILLUSTRATED PARTS BREAKDOWN FOR MODEL SB5766.3923/3923A (SIMILAR TO OTHER

MODELS) ………………………………...……………………………..……………………………….....……

PARTS LIST FOR MODEL SB5766.3923/3923A (SIMILAR TO OTHER MODELS) ....…………...……

ILLUSTRATED PARTS BREAKDOWN / PARTS LIST FOR MODEL SB5735 CONDENSER PKG ...

CLEANING SCHEDULE [TO BE PERFORMED BY STORE PERSONNEL] ……………...….….....….

CLEANING SCHEDULE [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ……..

TROUBLESHOOTING [TO BE PERFORMED BY STORE PERSONNEL ……………………………...

TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ……….

TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - CONDENSING SYSTEM

TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - EVAPORATOR SYSTEM

PREVENTIVE MAINTENANCE - HONEYCOMB AIR DIFFUSERS [TRAINED SERVICE

PROVIDERS ONLY] …………………………………………………………………………………...

CAREL® CONTROLLER - PROGRAMMING THE INSTRUMENT ……………………......……………..

CAREL® CONTROLLER - USER INTERFACE DISPLAY & SUMMARY TABLE OF ALARM AND

SIGNALS: DISPLAY, BUZZER AND RELAY ……………………….………………..…...……….

CAREL® CONTROLLER - SUMMARY TABLE OF OPERATING PARAMETERS (AFTER

PROGRAMMING KEY) ………………..…………………………………………………….....….…..

QUARTERLY PREVENTIVE MAINTENANCE FORM …..…………………...……………………….....…

SCC TECHNICAL SERVICE CONTACT INFORMATION & STARBUCKS LIMITED WARRANTY ....

3-4

6-7

9-11

13-14

18-20

25-26

27-29

OVERVIEW

 These Structural Concepts merchandisers are

designed to merchandise pre-chilled packaged

products at 41 °F [5 °C] or less product temperatures.

 This self-contained refrigerated unit is a barista serve

unpackaged food and customer self serve packaged

food and drink case.

 Cases should be installed and operated according to

this operating manual’s instructions to ensure proper

performance.

 Improper use will void warranty.

NSF® TYPE

This unit is designed for the display of products in ambient

store conditions where temperatures and humidity are

maintained within a specific range.

 For NSF® Type 1 Conditions (most cases): ambient

conditions are to be at 55% maximum humidity and

maximum temperatures of 75 °F [24 °C].

 For NSF® Type 2 Conditions: ambient conditions are

to be at 60% maximum humidity and maximum

temperatures of 80 °F [27 °C].

 If unsure if unit is NSF® Type 1 or 2, see tag next to

serial label. See SERIAL LABEL LOCATION &

INFORMATION LISTED / TECH INFO & SERVICE

section in this manual for sample serial labels.

COMPLIANCE

 Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

 See below compliance guideline.

WARNINGS

 This sheet contains important warnings to prevent

injury or death.

 Please read carefully!

PRECAUTIONS, CORD/PLUG MAINTENANCE &

WIRING DIAGRAM INFORMATION

 See next page for PRECAUTIONS, CORD/PLUG

MAINTENANCE and WIRING DIAGRAM

information.

WARNING

Hazardous moving parts. Do not operate unit with covers removed.

Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

Condensate Pan is Hot!

Disconnect and allow to cool

before cleaning or removing from case.

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

WARNING

HOT

SURFACE

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PG 1 of 2

OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PG 2 of 2

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

 Performance issues caused by adverse conditions are NOT warranted.

 End panels must be tightly joined or kept at least 6-inches away from

any structure to prevent condensation.

 Unit must be kept at least 15-feet from exterior doors, overhead HVAC

vents or any air curtain disruption to maintain proper temperatures.

 Unit must not be exposed to direct sunlight or any heat source

(ovens, fryers, etc.).

 Tile floors, low ceilings or small rooms increase noise level. Whisper

Cool compressor blankets or remote units resolve noise level issues.

 Keep at least 8-inch clearance above unit for air discharge

(self-contained units only).

CAUTION

CAUTION! LAMP REPLACEMENT GUIDELINES

Fluorescent lamps have been treated to resist breakage and

must be replaced with similarly treated lamps.

CAUTION

PRECAUTIONS

 This sheet contains important precautions to prevent

damage to unit or merchandise.

 Please read carefully!

 See previous page for specifics on OVERVIEW, NSF

TYPE, COMPLIANCE and WARNINGS.

WIRING DIAGRAM

 Each case has its own wiring diagram folded and in

its own packet.

 Wiring diagram placement may vary; it may be

placed near ballast box, field wiring box, raceway

cover, or other related location.

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

CAUTION! CHECK CONDENSATE PAN POSITION & PLUG

Water on flooring can cause extensive damage!

Before powering up unit, check and confirm that:

 Condensate pan is DIRECTLY UNDER condensate drain.

 Condensate pan plug is securely plugged into receptacle.

 Overflow pan has plug connected to its box. Units with optional

Clean Sweep™ MUST HAVE 2 plugs connected.

REFRIGERATION ASSEMBLY REMOVAL, CASE REMOVAL AND LEVELER ADJUSTMENT

1. Removing Refrigeration Assembly

 Note: Retain screws that are removed from the

CASE shipping brackets (Screws will be used as

Toe-Kick fasteners).

 Remove front panel.

 Lift front panel upward from the lower edge,

approximately one half inch to detach from the

retainer hooks.

 Remove all shipping brackets from units base and

compressor.

 Reuse shipping bracket screws for Toe-Kick

mounting.

 Note: Make sure all hoses and power cords are

disconnected before completely removing

compressor from unit.

 The compressor base is on casters. Roll the

assembly out half way straight out from the front

of the case.

 Carefully lower assembly to floor.

 After compressor unit is removed, roll out of the

way while locating and setting case.

2. Removing Case from Skid

 Slide case halfway off back of skid.

 Lower case onto back rear levelers.

 Tilt case back enough to free skid.

 Slide skid out from front of case, lower case to

floor.

3. Leveling Case

 Levelers may need to be adjusted for proper height

clearance to fully insert unit.

 Tools needed: level, pry bar, and adjustable

wrench.

 Using a level, find the highest point on the case.

 Level the case to that highest point by turning the

levelers up or down to the desired level position.

Refrigeration

Assembly

Refrigeration Assembly

Shipping Brackets.

Note: Illustration shown may

differ slightly from your case.

Pry Bar

Toe-Kick

Base

Frame

Leveler

Do NOT grab

rear ledge

to move case!

START-UP AND OPERATION

1. Merchandiser Start-Up

 Remove rear toe-kick (by removing four screws,

two at each end).

 Turn main power on. Switch (220V) is up and

under rear raceway on right side of case.

 The Controller display will illuminate.

 Coil fans should turn on. From inside case, check

for discharge air from front baffle to confirm that

fans are functioning properly.

 When the case is in a start up mode or has been

idle for a long period of time, the unit will require

75 minutes in order to pull-down temperature.

 Self-Contained refrigerated cases must maintain

front airflow clearance of approximately twelve

inches and rear airflow clearance of approximately

six inches.

 Obstruction / restriction of air voids warranty.

 The interior case temperature is to reach 2 °C /

35 °F to 5 °C / 41 °F.

 Note: Case temperature is set at the factory, as

determined by the case size. Temperature is

controlled by a thermostat.

 If a temperature setting change is required, refer

to the Temperature Controller section of this

operating manual.

 Note: According to product displayed, Set point

should be -6 °C / 22 °F to -3 °C / 26° F. This will

maintain the product temperature range. Settings

lower than this can cause product to freeze.

2. Set Point & Differential Adjustment Guideline

 Caution! The Differential MUST be adjusted

either up or down in tandem with the Set point.

 For example, if the Set point is raised from 22 °F

to 26 °F (a 4 °F increase), the Differential must

also be raised by 4 °F from (11 °F to 15 °F).

 Keeping the Set point and Differential

temperatures ‘in tandem’ will maintain product

temperature and prevent excessive compressor

cycles.

3. See Next Page For Fluorescent Light Guidelines

OFF

Rocker Switch

Controller

Display

Main Power Switch

(access at underside)

Light Switch

Honeycomb Air Diffuser. See PREVENTIVE MAINTENANCE -

HONEYCOMB AIR DIFFUSERS [SERVICE TECHNICIANS

ONLY] section in this manual for cleaning instructions.

START-UP AND OPERATION, CONTINUED

3. Fluorescent Light Guidelines

 Turn lights on. All of the lights should come on at the

same time. First time lighting may require a short warm

up period for the bulbs. Slightly dim or a flickering of

new bulbs is normal. If lights do not turn on, check that

all of the light plugs are in.

Removal of lamps:

 Grasp lamp firmly and carefully pull downward and out

from socket.

 See photos at mid-right.

Installation of lamp:

 Align pins with slot.

 Insert pins into socket and push upward into place.

 See photos below.

OFF

Rocker Switch

Light Switch

Standard

Fluorescent

Light Fixtures

SECURITY

Anti-Theft Grid Installation (Optional Item only on Model SB5766)

 Position Anti-Theft Grid so that the locking rods extend down pointing towards the floor.

 Insert grid extensions into the forward air return louver.

 With “U” shackle released from the padlock base, insert the locking “U” of the padlocks through the sta-

tionary locking bracket.

 Rotate “U” shackle 90 degrees and pull up through grid; secure “U” shackle into padlock base.

Note: Due to possible design modification, actual Anti-Theft Grid construction and positioning may differ

than depicted below.

Return

Air Grille

Anti-Theft

Grid Extensions

Anti-Theft

Grid

MAINTENANCE AND OPERATION

1. Crumb Tray

 Located in back of case under ledge.

 Pull out to empty and clean. Replace

promptly.

 Note: Make sure drawer is pushed in tight to

maintain refrigeration efficiency.

2. Removing the Rear Doors

 Move the rear doors toward the center of the

case.

 Individually lift each door up into the upper

door frame track at the top of the case.

 Pivot the bottom of the door out.

 Slip out of the upper door frame track.

3. Installing Rear Doors

 Doors are not interchangeable, and must be

installed as labeled.

 Note: Doors are labeled in the lower

corners to identify their proximity to the

interior of the case (inner or outer door).

 Inner door must be installed first in the inner

door track.

 Insure that the door pull handle is to the

outside and to the left of the case.

 Insert the door into the upper inside track and

lower door onto the inside lower track.

 Move inner door to the left.

 Install the outer door with the door pull handle

to the right and the chrome door stop to the

inside lower right.

 Insert the door into the upper and outer track

and lower door onto the outer lower track.

4. Removing Interior Shelving

 Remove any product from the display area.

 Remove the ABS shelving.

 Turn off light switch prior to unplugging shelf

light.

 Unplug shelf light.

 Remove the complete shelf assembly

 Use even upward pressure to disengage

the shelf assembly support brackets from

the adjustment slots.

Crumb

Tray

Right Hand or Outer Door must

come out first and go back in last.

ABS Shelf

Shelf Light Assembly

MAINTENANCE AND OPERATION, CONTINUED

5. Removing and Replacing Toe-Kicks Panels

 Front and rear kicks be removed first and

installed last when performing maintenance.

6. Removing Front Toe-Kick

Remove the two screws located on the upper

front of the toe-kick at both ends.

7. Removing rear Toe-Kick

Remove four screws at both ends of the grille.

8. Removing Side Toe-Kicks

Note: Side toe kicks are captive by the rear kick

panel in the back of the unit.

 Remove screws to the rear toe-kick.

 Remove front kick panel.

 Remove screws at front of side toe-kicks.

Front Kick Panel

Rear Kick Panel

Support Screws

Front Kick Panel

Front Kick Support

Screw Location

Side Kick Panel

Screw Location

Side Kick Panel

Side Kick

Panels

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Structural Concepts Gewerbliche Lebensmittelgeräte Handbücher

Structural Concepts

Structural Concepts Impulse CSC3223 Bedienungsanleitung

Structural Concepts

Structural Concepts G Series Bedienungsanleitung

Structural Concepts

Structural Concepts FSE663R Bedienungsanleitung

Structural Concepts

Structural Concepts Reveal NR3613DSV Bedienungsanleitung

Structural Concepts

Structural Concepts G Series Montageanleitung

Structural Concepts

Structural Concepts Oasis B3924RH Bedienungsanleitung

Structural Concepts

Structural Concepts Oasis B4732 Montageanleitung

Structural Concepts

Structural Concepts grocerant FB9S-6HO.7355 Montageanleitung

Structural Concepts

Structural Concepts grocerant DP8HP60WD.5718B Montageanleitung

Structural Concepts

Structural Concepts IMPULSE CGC2830 Bedienungsanleitung

Structural Concepts

Structural Concepts Oasis BV4732 Bedienungsanleitung

Structural Concepts

Structural Concepts Addenda CSF3931 Montageanleitung

Structural Concepts

Structural Concepts GMDSES8R Bedienungsanleitung

Structural Concepts

Structural Concepts Oasis B32 Bedienungsanleitung

Structural Concepts

Structural Concepts Harmony HMO7536R Bedienungsanleitung

Structural Concepts

Structural Concepts Oasis B824TM Bedienungsanleitung

Structural Concepts

Structural Concepts Oasis MI44RF Montageanleitung

Structural Concepts

Structural Concepts HVP48SS Montageanleitung

Structural Concepts

Structural Concepts GHSS1252RLB.6796F Bedienungsanleitung

Structural Concepts

Structural Concepts Impulse Series Bedienungsanleitung

Structural Concepts

Structural Concepts GHSS476HRD.5718 Bedienungsanleitung

Structural Concepts

Structural Concepts REVEAL NR3633RSV Bedienungsanleitung

Structural Concepts

Structural Concepts Oasis BD3632 Bedienungsanleitung

Structural Concepts

Structural Concepts BLEND NM4855DSSV Bedienungsanleitung

Beliebte Gewerbliche Lebensmittelgeräte Handbücher anderer Marken

Blue Seal

Blue Seal EF30 Bedienungsanleitung

Tecfrigo

Tecfrigo Snelle 400 GS Bedienungsanleitung

Follett

Follett PFT Series Bedienungsanleitung

MEFE

MEFE CAT 206 PTR Leitfaden

Premier

Premier 900cl Bedienungsanleitung

Diamond

Diamond AL1TB/H2-R2 Bedienungsanleitung

Salva

Salva IVERPAN FC-18 Bedienungsanleitung

Hussmann

Hussmann Rear Roll-in Dairy Bedienungsanleitung

Cornelius

Cornelius IDC PRO 255 Bedienungsanleitung

Moduline

Moduline HSH E Series Bedienungsanleitung

MINERVA OMEGA

MINERVA OMEGA DERBY 270 Bedienungsanleitung

Cambro

Cambro IBSD37 Bedienungsanleitung

Fri-Jado

Fri-Jado LDR 8 s Bedienungsanleitung

Diamond

Diamond OPTIMA 700 Kurzanleitung

Allure

Allure Melanger JR6t Bedienungsanleitung

saro

saro FKT 935 Bedienungsanleitung

MKN

MKN OPGGSGARG Series Bedienungsanleitung

BIRO

BIRO 22 Service-Handbuch