Structural Concepts GMDSES8R Bedienungsanleitung

FUSION SERVICE REFRIGERATED MID-VOLUME DELI MERCHANDISERS > FLAT ANGLED FRONT GLASS

> CURVED FRONT GLASS > VERTICAL FRONT GLASS > REAR LIFT FRONT GLASS > REMOTE & SELF-CONT.

> FULL AND OPEN END PANELS > REFRIGERATED-TO-DRY SWITCH AT CASE REAR (OPTIONAL)

REV AA DATE: 10/28/2022

USER MANUALS\5-9410_FUSION_USER MANUAL_GMDS_GMDSES_GMDSNA_GMDSV_REF_SVC_DELI_CASE

Model GMDSX4R

Model GMDS6R

With Rear Sliding Doors

GMDS6R.5773D No Rear Sliding

Doors / Rear Flip-Up Ledge

Model GMDSES6R / End Panel

Removed / Front & Rear Shelves /

Variety of Product Steps

GMDSNA4R.5773M

45° Inside Wedge

Note: See Next Page For

Various Models That

This Operating Manual

Is Applicable To.

Model GMDSX4R.5773J /

Rear Hinged Door /

Curved Front Panel

Model GMDS10R.5773F / Open Rear Section /

Curved Front Panel / Flip-Up Ledges / Scale Stand

Model GMDSES8R / End Panel Removed /

Optional Case-To-Case Glass / Front &

Rear Shelves / Variety of Product Steps

GMDSV4R / Front Vertical Glass

(Top-Hinge) /Rear Sliding Doors /

Optional Scale Stand

Model GMDSVX9R.6694

Radius Corner / Curved Front /

4 Swinging Front Doors

GMDS10R.7673 / Curved Front

Glass / Rear Sliding Doors /

Optional Rear Ledge /

Rear Storage Bins

SCC P/N

5-9410

USER

MANUAL

FUSION

CAREFULLY FOLLOW THESE INSTRUCTIONS

Structural Concepts Corp. ∙ 888 E. Porter Rd ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com

TABLE OF CONTENTS / LIST OF MODELS INCLUDED IN MANUAL

TABLE OF CONTENTS / LIST OF MODELS ENCOMPASSED IN MANUAL ……….………………….…..

OVERVIEW / UNIT TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING …..……….……...

INSTALLATION: REMOVAL FROM SKID, REMOVING LOWER FRONT PANELS ..……...…….…….….

INSTALLATION, CONT’D: BOLTING AND CAULKING UNITS TOGETHER ……………….………...……

INSTALLATION, CONT’D: POSITIONING & ALIGNING CASE / FRAME SUPPORT RAIL SHIMMING ..

INSTALLATION, CONT’D: FRONT GLASS ALIGNMENT & ADJUSTMENT (VIA RAIL SYSTEM) ……...

INSTALLATION, CONT’D: PROBE LEADS BOX / FIELD WIRING BOX / BALLAST (OR OPTIONAL

LED DRIVER) / ANTI-CONDENSATE AXIAL FANS .…………………………………………..….….

INSTALLATION, CONT’D: REFRIGERATION LINES / STUB-UPS / DRAINS ……..…………….….……..

INSTALLATION, CONT’D: SCALE STAND WITH OUTLETS & CAT5 / FLIP-UP LEDGE ………….……..

START-UP AND OPERATION ………………..………………………………………………………………….

MAINTENANCE FUNDAMENTALS: LED LIGHT FIXTURES / REMOVAL & REPLACEMENT...………..

MAINTENANCE FUNDAMENTALS, CONT’D: SHELF ASSEMBLIES ………………………………....……

MAINTENANCE FUNDAMENTALS, CONT’D: SHELF ASSEMBLIES / STEPS ………………….………..

MAINTENANCE FUNDAMENTALS, CONT’D: DRAIN, TXV VALVE ACCESS ………………………....….

MAINTENANCE FUNDAMENTALS, CONT’D: REAR SLIDING DOORS ……………………………….…..

MAINTENANCE FUNDAMENTALS, CONT’D: REAR LIFT FRONT GLASS ………………………………..

MAINTENANCE FUNDAMENTALS, CONT’D: REFRIGERATED TO DRY SWITCH (OPTIONAL) ……...

MAINTENANCE FUNDAMENTALS, CONT’D: CUTTING BOARD / REAR LEDGE REMOVAL ...……….

MAINTENANCE FUNDAMENTALS, CONT’D: REFRIGERATION PACKAGE LAYOUT ……………….…

MAINTENANCE FUNDAMENTALS, CONT’D: REMOTE UNIT FIELD ACCESS BOX / MISTING

SYSTEMS…………………………………………………………………………………………………...

CLEANING SCHEDULE - INTERIOR: TO BE PERFORMED BY STORE PERSONNEL .………………...

CLEANING SCHEDULE - EXTERIOR: TO BE PERFORMED BY STORE PERSONNEL ………….……..

CLEANING SCHEDULE -STAINLESS STEEL: TO BE PERFORMED BY STORE PERSONNEL ……...

PREVENTIVE MAINTENANCE - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY ....

TROUBLESHOOTING - TO BE PERFORMED BY STORE PERSONNEL (UNLESS NOTED

OTHERWISE) ……………………………………………………………………………………………...

TROUBLESHOOTING - CONDENSING SYSTEM (TO BE PERFORMED BY TRAINED SERVICE

PROVIDERS ONLY) ……………………………………………………………………………………...

TROUBLESHOOTING - EVAPORATOR SYSTEM (TO BE PERFORMED BY TRAINED SERVICE

PROVIDERS ONLY) ………………………...……………………………………………………….…...

SERIAL LABEL INFORMATION & LOCATION ..……………………………………...…....…………..….…..

PROGRAMMABLE CONTROLLER INFORMATION ……………………..……………………………….…..

TECHNICAL SERVICE CONTACT INFORMATION / WARRANTY INFORMATION ….……….…............

3-5

16-17

29-30

THIS OPERATING MANUAL INCLUDES (BUT IS NOT LIMITED TO) THE FOLLOWING MODELS:

GMBS552R GMBS652R GMDS2R.5773 GMDSNA4R.5773M GMDS4R GMDS4R.5068 GMDS4R.5773B

GMDS5R GMDS5R.5773C GMDS6R GMDS6R.5241 GMDS6R.5773D GMDS8R GMDS8R.5182

GMDS8R.5243A GMDS8R.6803D GMDSES6 GMDSES8R GMDSES12R GMDS10R GMDS10R.5243

GMDS10R.5773F GMDS10R.7673 GMDS12R GMDS12R.5241A GMDSV3D.6694 GMDSV3R.6694

GMDSV4R.6749B GMDSVC3R GMDSVC6R GMDSVC6R.6694 GMDSVC8R GMDSVC8R.6694

GMDSVCX9R.6694 GMDSVX4R GMDSX4R GMDSX4R.5773J GMDSVX4R.7215 GMDSX9R

GMDSVX9R GMDSVX9R.6694 and GMDSVX9R.7215.

OVERVIEW

• These Structural Concepts cases are designed to

merchandise packaged products at 41 °F (5 °C) or less

product temperatures (unless custom cases with wire

rack shelving).

• Product must be pre-chilled to 41 °F (5 °C) or less before

being placed in merchandiser.

• Cases should be installed and operated according to this

operating manual’s instructions to ensure proper

performance. Improper use will void warranty.

TYPE 1 vs. TYPE 2 CONDITIONS

This unit is designed for the display of products in ambient

store conditions where temperatures and humidity are

maintained within a specific range.

• Type 1 conditions: ambient conditions are to be 55%

max. humidity and 75 °F (24 °C) max. temperature.

• Type 2 conditions: ambient conditions are to be 60%

max. humidity and 80 °F (27 °C) max. temperature.

• If unsure if unit is Type 1 or 2, see tag next to serial label.

See SERIAL LABEL LOCATION & INFORMATION

LISTED / TECH INFO & SERVICE section in this manual

for sample serial labels).

COMPLIANCE

• Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

• See below compliance guideline.

WARNINGS

• This page contains important warnings to prevent injury or

death. Please read carefully!

PRECAUTIONS and WIRING DIAGRAMS

• See next page for PRECAUTIONS and WIRING

DIAGRAM information.

WARNING

Hazardous moving parts. Do not operate unit with covers removed.

Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / CORDS / WIRING - PAGE 1 of 2

WARNING

This product can expose you to chemicals, including

Urethane (Ethyl Carbamate), which are known to the state of

California to cause cancer and birth defects or other reproductive

harm. For more information go to P65Warnings.ca.gov.

WARNING

Condensate pan and overflow condensate pans are HOT!

Disconnect and allow to cool before cleaning or removing from case.

WARNING

HOT

SURFACE

PRECAUTIONS

• Following are important precautions to prevent damage

to unit or merchandise. Read carefully!

• See previous page for specifics on OVERVIEW,

CONDITION TYPE, COMPLIANCE and WARNINGS.

WIRING DIAGRAM

• Each case has its own wiring diagram folded and in its

own packet. It may be placed near ballast box, field

wiring box, raceway cover, or other related location.

REFRIGERANT DISCLOSURE STATEMENT

• This equipment is prohibited from use in California with

any refrigerants on the “List of Prohibited Substances” for

that specific end-use, in accordance with California Code

of Regulations, title 17, section 95374.

• This disclosure statement has been reviewed and

approved by Structural Concepts and Structural Concepts

attests, under penalty of perjury, that these statements

are true and accurate.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / CORDS / WIRING - PAGE 2 of 2

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

CAUTION! GFCI BREAKER REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

• Performance issues caused by adverse conditions are NOT warranted.

• To prevent damage to end panels due to condensation, apply industrial grade

silicone sealant and tightly join to opposite end panels. When not adjoining

cases, keep end panels at least 6” away from walls/structures. Rear panels

must also be kept at least 6” from walls and structures.

• Case must not be exposed to direct sunlight or any heat source.

• To maintain proper case temperature, keep case at least 15-feet from exterior

doors, overhead HVAC vents or any air curtain disruption.

• Self-contained case clearance: 6” min. air intake / 6” min. air discharge.

CAUTION

CAUTION! DO NOT RELY ON THERMOMETERS OR

THERMOSTATS FOR PRODUCT (FOOD) TEMPERATURES.

• Thermometers & thermostats reflect air temperatures ONLY.

• For ACTUAL product (food) temperatures, use a calibrated food

probe thermometers ONLY.

• For accurate readings, DO NOT use infrared food thermometers.

CAUTION! CHECK CONDENSATE PAN, ITS POSITION & PLUG!

Water on flooring can cause extensive damage!

• Before powering up case, check that condensate pan is positioned

directly under case’s condensate drain.

• Before powering up case, check that condensate pan’s electrical plug is

SECURELY connected to condensate system’s receptacle.

• If wicking material is used in condensate pan, check that it is secure.

OVERVIEW - CONTINUED

WEIGHT LOADS ON GLASS / PREVENTING SAGGING

• Caution! To prevent sagging, do not exceed 5 LB (2.3

KG) weight load per top glass section between

stainless steel posts (or supports).

OVERVIEW / COMPLIANCE / WARNINGS / PRECAUTIONS / CONTINUED - PAGE 3 of 3

CAUTION! TOP GLASS WEIGHT LOAD LIMIT

• To prevent sagging or breakage, do not exceed 5 LBS (2.3 KG)

weight load per top glass section (between posts and/or supports).

• To prevent scratching or marring, do not place ANY items on glass.

LBS

INSTALLATION: REMOVAL FROM SKID, REMOVING LOWER FRONT PANELS

1. Remove Case From Skid

• Remove shipping brace that may be

securing case to skid.

• Support case to prevent tipping.

• Caution! Rails can be damaged if case hits

floor with heavy force!

Case can be repositioned with pallet truck when

front lower panel is removed. Blocking may be

necessary to obtain adequate height.

Slide Skid Out

• Carefully slide unit to

rear of skid and tip

backward off skid.

• Illustration may not

reflect every feature

or option of your

particular case.

2. Remove Case From Skid (Casters)

Remove shipping brackets that may be securing

casters to skid

• Place ramp up against skid (to allow case to

smoothly slide off from skid).

• Maintain support of case at all times or center

of gravity may cause case to fall.

• Unlock Casters. Roll unit to rear of skid.

Ramp

Roll down ramp

and off from skid.

Support

while

rolling

case

down

ramp.

Note: Illustrations

shown reflect a

general outline of

sample cases and do

not reflect features or

options of your

particular model.

3. Removing Vertical Lower Front Panel (and Rear Panel)

Removing Lower Front Panel

• No screw removal is required to remove lower front panel.

• Simply lift lower front panel slots up and off case hooks.

• Replace in same manner it was removed.

• Rear panel is removable in same manner.

• Note: Illustrations below may not exactly reflect every

feature or option of your particular case.

Lower Front Panel

(Reversed to Show Slots

Hooks

Slots

Note: Illustration Shown

May Not Reflect Every

Feature or Option of Your

Particular Merchandiser.

INSTALLATION, CONT’D: CASE ADJOINMENT INSTRUCTIONS

4. Case Adjoinment Instructions

>> Warranty is void if improper sealant/urethane is used.

>> Lay generous beads of sealant/urethane as specified.

A. Prior To Adjoinment - Apply Industrial Grade

Urethane Adhesive at Center of Uprights

• Lay a generous bead of industrial grade urethane

adhesive at center of uprights (in non-visible areas).

• This urethane adhesive prevents refrigerated air from

escaping between cases (causing condensation and

reducing refrigeration efficiency) as well as preventing

ants or other insects from entering case.

• See industrial grade urethane adhesive illustration

below-left.

B. Adjoining Cases - Using Bolts and Nuts

• Use appropriately sized nuts and bolts for each hole.

#1 - Hole is accessible through rear sliding door (if you

are able to avoid gas cylinder, attach bolt); otherwise

start at #2 in bolt/nut attachment process.

#2 - Holes are accessible through rear sliding door.

#3 - Holes are accessible at underside of decking.

Decking must be removed to attach bolts/nuts.

#4 - Holes are accessible at base frame (through front of

case after front toe-kick has been removed).

• Tighten nuts securely (but do not over-tighten).

• See illustration below.

C. After Adjoinment - Apply Food Grade Silicone Sealant

To Inner And Outer Seams

• After all nuts/bolts are securely attached to case, apply a

generous bead of food grade silicone sealant at both inner

and outer seams.

• When properly applied, this food grade silicone sealant will

prevent water from seeping between cases (into the case or

to the floor) as well as crumbs or other residue from

entering between case seams.

• See silicone sealant illustration

below-left.

>> You must reattach toe-kick and

decking after case adjoinment

process is complete.

333

Refrigeration

Bead

Inner

Sanitation

Bead

Inner Sanitation

Bead

Refrigeration

Bead

Outer Sanitation Bead

To Be Applied At Rear

Adjoinment Seams

(Shown Above)

Outer

Sanitation

Beads

Outer

Sanitation Bead

Outer

Sanitation

Bead

Industrial Grade

Urethane Adhesive

(For Refrigeration

Bead Applications)

Silver, Black or Clear

Silicone Sealant

Conforming To NSF/

ANSI 51 Specs (For

Sanitation

INSTALLATION, CONT’D: POSITIONING & ALIGNING CASE / FRAME SUPPORT RAIL SHIMMING

5. Position & Align Case Alongside Other

Cases

• Before adjusting levelers (or shimming frame

support rails), make certain that the case is in

proper position and, if required, aligned with

adjoining case.

• This may require the repositioning of the case

you are installing or the already positioned case.

• Though case below shows both end panels,

case adjoinments routinely consist of end panel

removal for case-to-case placement.

Frame Support

Rails

6. Frame Support Rails Must Be Shimmed

• Illustration below shows case with frame

support rails.

• Shims will be provided with all cases that have

frame support rails.

• Use shims to level case.

• Note: After case is in position, it must be

sealed to floor to prevent entry or leakage

of liquid or moisture.

Note: Illustration shown may not

exactly reflect every feature or

option of your particular unit.

INSTALLATION, CONT’D: FRONT GLASS ALIGNMENT & ADJUSTMENT (VIA RAIL SYSTEM)

Case with Curved

Front Glass

7. Front Glass Alignment & Adjustment via Rail System (For Curved and Flat Front Glass)

• Proper alignment of the front glass is important to create and maintain a seal inside the case.

• Improper alignment can cause air leaks compromising the environment inside the case and create condensation.

• Follow the five steps listed below to assure proper front glass alignment.

• Illustrations shown may not exactly reflect every feature or option of your particular case.

B. Front-to-Back Leveling:

• Place a level on top of case,

perpendicular to the front glass.

• Raise or lower either side of case

by shimming under the rails

(following steps 3 & 4 below).

• Double-check the side-to-side level.

A. Side-to-Side Leveling: Place a level on top of display case (parallel

to front glass). Raise or lower either side of case by inserting shims

under the rails to level the case (following steps 3 and 4 below).

E. Verification:

• After inserting shims, open and shut the front glass.

• Verify (again) that the front glass is properly aligned at both left-hand and right-hand side of

the case.

• If not, repeat the shimming procedure until the front glass is properly aligned along both sides

of the case.

CURVED

FRONT

GLASS

END

PANEL

LIFT

4. If FRONT-RIGHT CORNER is too close

to end panel (or hitting it), insert shims at

the BACK RIGHT CORNER of case.

LIFT

END

PANEL

CURVED

FRONT

GLASS

C. If FRONT-LEFT CORNER

is too close to end panel (or

hitting it), insert shims at the

BACK LEFT CORNER of case.

END PANEL

Case with Flat

Front Glass

END PANEL

Rails

D. If FRONT-RIGHT CORNER is too close

to end panel (or hitting it), insert shims at

the BACK RIGHT CORNER of case.

8. Probe Leads Box / Field Wiring Box /

Ballast (or Optional LED Driver) /

Terminal Strip / Anti-Condensate

Axial Fans

• Probe leads are in probe leads box (on

certain models). It is located at customer

front-left of case (behind front panel).

• Field wiring box is also located at front left

of case (behind front panel)

• Ballast (or optional LED driver) and terminal

strip is also located behind front electrical

cover (shown removed for illustrative

purposes).

• Screws hold front electrical cover in place.

Unscrew and drop electrical cover down

and out.

• Anti-condensate axial fans (for front glass)

may be accessed (at underside of front

panel) by simply removing four screws, and

dropping fans down.

• Caution! Only certified electricians are

to access electrical components!

Front Electrical Cover

Removed for

Illustrative Purposes

(2) Hooks at

Each End

for Front

Panel Slots

Terminal

Strip

Light

Ballast

LED Driver (Optional,

Dependent Upon

Lighting)

Probe

Leads Box

--- View of GMDS8R With Front Panel and Electrical Cover Removed ---

Anti-Condensate

Axial Fan (Typ.)

INSTALLATION, CONT’D: PROBE LEADS / FIELD WIRING BOX / BALLAST / OPTIONAL LED DRIVER

--- View of GMDSX4R With Front Panel

and Electrical Cover Removed ---

(2) Hooks

at Each

End for

Front

Panel

Slots

Terminal

Strip

Light

Ballast

LED Driver

(Optional,

Dependent

Upon

Lighting)

Anti-Condensate

Axial Fans

Note: Illustration shown may not

exactly reflect every feature or

option of your particular unit.

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