Structural Concepts HVP48SS Montageanleitung

Rev W Date: 4.18.2018

INSTALLATION & OPERATING MANUAL

SCC P/N 99391

READ AND SAVE THESE INSTRUCTIONS

I:\Oper Manuals\Encore\HVP[L]SS_HVPF[L]SS_HVPF112_HVPFLB112_HVPFRB112_4694_5319_5723_99391.pub

HVP56SS

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

HVP112.4906D

HVP74.5319

CDR5723

HVP74.4906F

HVP48.5319F

CDR4694

HVPFRB112 HVPF74SS

CDR7370

SELF-SERVICE

NON-REFRIGERATED

BAKERY CASES

TABLE OF CONTENTS

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING DIAGRAM

INSTALLATION …………………………………………………………………………………………...…….

START-UP AND OPERATION, CONT’D: BALLAST BOX / ELECTRICAL HOOKUP ...………..………

START-UP AND OPERATION, CONT’D: LIGHTS [STANDARD vs. LED LIGHTS] ….……...…………

START-UP AND OPERATION, CONT’D: LIGHT SWITCHES [FRONT] ..……………………………….

START-UP AND OPERATION, CONT’D: REAR LIGHT SWITCHES / UNDER-SHELF VIEW ……….

START-UP AND OPERATION, CONT’D: MODEL CDR5723 LIGHTS / LIGHT & FAN ...……………...

START-UP AND OPERATION, CONT’D: MODEL CDR5723 DOOR HOLDING MECHANISM ………

MAINTENANCE FUNDAMENTALS: SHELF ASS’Y / DOOR ACTUATOR / TISSUE BOX ACCESS ..

MAINTENANCE FUNDAMENTALS, CONTINUED: REMOVING SLIDING REAR / REMOVING

FRONT GLASS DOORS / REMOVING, EMPTYING & REPLACING TRASH BIN ..……….....

ILLUSTRATED PARTS BREAKDOWN [MODEL HVPFRB112 ONLY] .………………………….....……

ILLUSTRATED PARTS BREAKDOWN [MODEL HVP74.5319 ONLY] .………………………….....……

ILLUSTRATED PARTS BREAKDOWN [MODEL CDR5723 ONLY] ……………………………………...

ILLUSTRATED PARTS BREAKDOWN [MODEL CDR7370 ONLY] ……………………………………...

SERIAL LABEL INFORMATION AND LOCATION …...………………..………………..……………….....

CLEANING SCHEDULE .………………………………….…………...………………….……………..........

TROUBLESHOOTING ………………………………………………………………………………..………..

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ….………….......

4-5

8-9

This Manual Pertains To The Following Models*:

HVP48SS, HVP48.5319F, HVP56SS, HVP74SS, HVP74.4906B, HVP74.4906F, HVP74.5319,

HVP112SS, HVP112.4906D, HVPF56SS, HVPF74SS, HVPF112, HVPFLB112,

HVPFRB112, CDR4694, CDR5723, and CDR7370

*This Manual May Also Be Applicable To Models Not Listed Above.

OVERVIEW

 These Structural Concepts merchandisers are

designed to merchandise packaged products at

ambient temperatures.

 Cases should be installed and operated according to

this operating manual’s instructions to ensure proper

performance. Improper use will void warranty.

TYPE

This unit is designed for the display of products in ambient

store conditions where temperatures and humidity are

maintained within a specific range.

 Type 1 Conditions (this case): ambient conditions are

to be at 55% maximum humidity and maximum

temperatures of 75 °F [24 °C].

COMPLIANCE - Performance issues when in violation of

applicable NEC, federal, state and local electrical codes

are not covered by warranty.

WARNINGS - This page contains an important warning to

prevent injury or death. Please read carefully!

PRECAUTIONS - Following are important precautions to

prevent damage to unit or merchandise. Read carefully!

WIRING DIAGRAM

 Each case has its own wiring diagram folded and in its

own packet.

 Wiring diagram placement may vary; it may be placed

near ballast box, field wiring box, raceway cover, or

other related location.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING DIAGRAM

CAUTION! LAMP REPLACEMENT GUIDELINES

LED lamps reflect specific size, shape and overall design.

Any replacements must meet factory specifications.

Fluorescent lamps have been treated to resist breakage and

must be replaced with similarly treated lamps.

CAUTION

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

WARNING

Risk of electric shock.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

ELECTRICAL

HAZARD

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

ATTENTION

CONTRACTORS

INSTALLATION

1. Remove Unit From Skid

Slide unit to rear of skid and tip backward off skid.

Case can be repositioned with pallet truck when front

lower panel is removed. Blocking may be necessary

to obtain adequate height.

Slide

Skid

Out

Remove lower

panel if necessary

2. Position & Align Case Alongside Other Cases

 Before adjusting levelers, make certain that the

case is in proper position and, if required, aligned

with adjoining case(s).

 This may require repositioning of the case you are

installing or the already positioned case(s).

 Align multiple units carefully in areas A, B & C.

Pry Bar

Base

Frame

Leveler

Adjustable

Wrench

Toe-Kick

3. Position & Align Case Alongside Other

Cases

 Before adjusting levelers, make certain that the

case is in proper position and, if required, aligned

with adjoining case(s).

 This may require the repositioning of the case you

are installing or the already positioned case(s).

4. Adjust Levelers

 After case is in proper position, adjust case so it is

level and plumb (see illustration at right).

 You may need to remove front and/or rear

toe-kick to access levelers.

 Use adjustable wrench to adjust leveler.

 Depending upon case weight it may be necessary

to use a pry bar to accomplish this task.

 Do not use pry bar on toe-kick as it may buckle.

 Do not use pry bar on end panel as it may chip.

 Use pry bar ONLY on base frame to avoid

damaging case.

 See illustration and photos at right.

INSTALLATION, CONTINUED

6. Bolting Units Together

Bolt units together at holes indicated.

 Use 1/4-20 x 2.25” bolts for adjoinment locations.

 Model HVP56RSS and HVP56SS.4212 illustrated

below for sample adjoinment locations.

7. Recommendation For Sealing Case To Floor: Use Commercial Grade Sealant

 Use cove molding / base board for any gaps greater than 1/8 inch.

8. Electrical Ratings

 See SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE section in this

manual for instructions on attaining electrical information for your particular case.

Model

HVP56SS.4212

Model HVP56RSS

 Note: Illustrations shown may not exactly reflect

every feature or option of your particular case.

5. Caster Locking / Unlocking Operation

 Certain models may have casters to allow ease of

transport.

 To lock casters (from the unlocked position), press

down on RAISED caster levers (as shown in

illustration at right).

 To unlock casters (from the locked position), press

down on the RAISED caster lever.

 Casters at underside of Model CDR7370 are

shown at right. They may not reflect every feature

or option of your particular case.

Casters In

Locked Position

START-UP AND OPERATION: BALLAST BOX / ELECTRICAL HOOKUP

1. Ballast Box Access

 The ballast box may be located left rear (from

the customer front) against the end panel

inside the base of the case that contains the

shelves and doors.

 Certain cases may have ballast box located at

rear case (see illustration below-left).

 The box can be accessed by either sliding the

door open and reaching around OR removing

rear panel (4 screws).

2. Electrical Hook-up (Straight Base)

 The electrical box for field hook-up is located in

the front of the base, directly under the bag

holder pan. It is located on the side of the case

the contains the shelves and doors.

 The box can be accessed by lifting the bag

holder pan up and out of place.

3. Electrical Hook-up (Angled Base)

 The electrical box for field hook-up is located in

the rear of the base. It is located on the side of

the case the contains the shelves and doors.

 The box can be accessed by sliding open the

rear storage door and reaching around the

door stop.

Bag Holder Pan

Electrical Box Behind

Front Panel

Electrical Box

Rear View of Model

HVP112.4906D Ballast Box

(With 3 Ballasts Shown)

Ballast

Box

Rear Doors

Door Stop

Panel

Electrical Box / Field Wiring

Box For Model CDR5723

START-UP AND OPERATION: LIGHTS [STANDARD vs. LED LIGHTS]

Start-Up And Operation

Warning! Disconnect power before providing

maintenance and service to unit.

Caution: Lamps have been treated to resist breakage

and must be replaced with similarly treated lamps.

Note: Warranty will be void if claims arise from

negligence, misuse of goods, extreme environmental

conditions or improper maintenance. See Overview

And Warnings section in this operating manual.

1. Standard Fluorescent Style Light Fixtures

Removal of lamp:

 Rotate lamp (1/4-turn) either direction to disengage

(upper or lower) pins/contacts from lamp-mounting

sockets.

 Remove bulb by applying even pressure from back

side at the bulb ends and pulling the remaining

contact from sockets.

 See illustrations at top-right.

Installation of lamp:

 Align pins with slot.

 Insert pins into socket by rotating the bulb 1/4-turn to

secure either the (upper or lower) pin contacts into the

sockets.

 Rotate remaining bulb contacts (1/4-turn) into

remaining lamp mounting socket contacts.

 See illustrations at top-right.

2. LED Style Light Fixtures

Removal of lamp:

 If case is provided with LED lights, they will rarely

require change-out.

 Contact Structural Concepts’ Technical Service

Department for replacement parts (see the Technical

Service section of operating manual).

Replacement of lamp:

 To replace LED Light Fixture, simply disconnect the

existing LED light from its brackets and/or

self-adhesive tape. Replace.

 Note: LED Light and Plug must be connected in a

specific manner or they will not work.

 Make certain flat edge of plug connects to flat edge

of LED light.

 See illustrations at right.

LED’s Oval Form Plug’s

Oval Form

--- LED Plug & Light Fixture ---

Retaining

Springs

START-UP AND OPERATION, CONTINUED: LIGHT SWITCHES [FRONT] - PAGE 1 of 2

OFF

Rocker Switch

Cap

Plug

Receptacle

Start-Up And Operation, Continued

Warning! Disconnect power before providing

maintenance and service to unit.

Caution: Lamps have been treated to resist breakage

and must be replaced with similarly treated lamps.

Note: Warranty will be void if claims arise from

negligence, misuse of goods, extreme environmental

conditions or improper maintenance. See Overview

And Warnings section in this operating manual.

1. Units Without Light Switches

 Lighting components may be field-wired to

electrical box.

 In such instances, lighting will be operational upon

proper field wiring of case.

2. Units With Light Switches

Front Light Switch Accessible Units:

 Light switch is located on the right-front of the unit.

Rotate the round cover plate to access the switch.

 All of the lights should come on at the same time. First

time lighting may require a short warm up period for

the bulbs.

 Slightly dim or a flickering of new bulbs is normal. If

lights do not turn on, check all of the raceway plugs.

 The lighting is wired in series so all lights must be

plugged in or receptacles capped in order for the

case to light.

 See illustration at lower-right.

Front Light

Switch

Note: Illustrations shown may not

exactly reflect every feature or

option of your particular case.

START-UP AND OPERATION: LIGHT SWITCHES [FRONT] - PAGE 2 of 2

OFF

Rocker Switch

Cap

Plug

Receptacle

Start-Up And Operation, Continued

3. Front Light Switch Accessible Units

 Light switch is located on the right front of the unit.

Rotate the round cover plate to access the switch.

 All of the lights should come on at the same time.

 First time lighting may require a short warm up period

for the bulbs.

 Slightly dim or a flickering of new bulbs is normal. If

lights do not turn on, check all of the raceway plugs.

 The lighting is wired in series so all lights must be

plugged in or receptacles capped in order for the

case to light.

 See illustration below.

Note: See Next Page For Rear Light Switch

Accessible Units

Front Light

Switches on

Model

HVP112.4906D

Model HVP112.4906D

Shown Above

START-UP AND OPERATION, CONT’D: REAR LIGHT SWITCHES / UNDER-SHELF VIEW OF LIGHTS

Start-Up And Operation, Continued

1. Under-Shelf View of Lights

 View of lights for model CDR4694 is shown at

lower-right. Your location may slightly vary.

 Enlarged view of light fixture is shown below.

2. Rear Light Switch Accessible Units

 On many models, the light switch will be located

on the electrical box on the right rear of the unit.

 See next page for light switch (and fan switch) on

Model CDR5723.

 All of the lights should come on at the same time.

Rear Light Switch

CDR4694 Under-Shelf Lights View

Lamp Pins

Light Socket

Light Fixture

 First time lighting may require a short warm up

period for the bulbs.

 Slightly dim or a flickering of new bulbs is normal.

 If lights do not turn on, check all of the raceway

plugs.

 The lighting is wired in series so all lights must

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