Tornado 90569 Handbuch

TORNADO INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

(708) 867-5100 FAX (708) 867-6968

www.tornadovac.com

Tornado

Operations & Maintenance Manual

BLOWER MOTORS & AIR OPERATED

JUMBO VACS

MODEL NO.

90569, 90573, 94155, 94655, 95000, 95942, 95990, 95991, 95992, 95993,

98088, 98450, 98800, 98801, 98850, 98896, 98900

Effective 11/21/2005

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NOTES

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This illustrated parts book covers:

MODEL 98800 98801 98900 95000 98088 94155 94655 95942

VOLTS 115 230 115 N/A N/A N/A N/A N/A

SERIES HHH-----

MODEL 95991 95992 95993 98450 98850 90573 90569 95990 98088

VOLTS N/A N/A N/A N/A N/A N/A N/A N/A N/A

SERIES --BB---B-

All specifications are subject to change without notice.

TABLE OF CONTENTS

Warranty Information .........................................................4

Safety Instructions .............................................................5

Grounding Instructions.......................................................6

Blower Motor Assembly (98800/98801/98900) ............. 7-8

Internal Filter Air Vac (95990/95991).................................9

External Filter Air Vac (95993/95992)..............................10

Jumbo Cover Assembly (95000) .....................................11

External Vac Liquid Shut-Off (90573) ..............................12

Internal Quad Air Vac (98450) ................................... 13-14

External Quad Air Vac (98451).................................. 15-16

Tank Cover (98850) .........................................................17

Jumbo Cover Liquid Shutoff (90569)...............................18

Adapter Cover (94155) ....................................................19

Add-A-Tank (94655) ........................................................19

Tank Dolly Assembly (98088)..........................................20

55-Gallon drum Complete (95452) ..................................20

Jumbo Vac Versatile Extras.............................................21

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Thank you for choosing Tornado products. We are proud to offer the most

complete line of commercial and industrial cleaning equipment in the industry.

Our reputation for quality, innovation and durability is unsurpassed.

* Effective January 1st, 2005. Terms subject to change without notice.

1) Windshear™ Blower-Dryer, Insulation Blowers, T191, T201, T12/1, CV 30, CV 38, CW 50, CW

100, Pro PAC Vacs, Duo-Upright Carpetkeepers™, Gas & Electric Pressure Washers, and all

chargers are warranted for 1 (one) year for both parts and labor.

2) Warranties on all riding sweepers including the ICC1, KM 100/100 R, KMR 1250, and KMR

1700 are 24 months parts/6 months labor OR 1000 hours of operation, whichever comes

first. Warranties on the 75/140 & 90/140 are 24 months parts/12 months’ labor OR 1,000

hours of operation whichever comes first.

3) All non-wear item parts purchased after warranty expiration are warranted for 90 days.

4) Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months

after dealer purchased the unit from Tornado, whichever comes first.

Note: Tornado, The Latest Dirt, Floorkeeper, Carpetkeeper, Carpetrinser, Carpetrinser/Dryer,

Headmaster, Taskforce, PAC-VAC, T-Lite, Glazer, Windshear, Max-Vac, CV 30, CV 38, and

Trot-Mop are trademarks of Tornado Industries.

1-800-VACUUMS

Chicago area: (708) 867-5100

Fax: (708) 867-6968

7401 W. Lawrence Avenue

Chicago, IL 60706

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NOTE: WHEN USING ANY ELECTRICAL APPLIANCE, BASIC

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED.

WARNING: To reduce the risk of fire, electric shock or injury:

Do not leave appliance when plugged in. Unplug from outlet when not in use and before

servicing. Turn off all controls before unplugging. To unplug, grasp the plug, not the cord.

Before attempting any maintenance or adjustment, disconnect air lines. Turn off all controls and

air supply at the drop before disconnecting air lines.

To avoid electric shock, do not expose to rain – store indoors.

Do not allow to be used as a toy. Use caution near children.

Use only as described in this manual. Use only manufacturer’s recommended attachments.

If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped

into water, return it to a service center.

Do not pull or carry by cord, use cord as a handle, or pull cord around sharp edges or corners.

Do not run appliance over cord. Keep cord away from heated surfaces. Do not handle plug or

appliance with wet hands.

Do not put any object into openings. Do not use with any opening blocked; keep free of dust,

lint, hair and anything that may reduce air flow.

Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

Do not use to pick up any flammable or combustible liquids such as gasoline or use in areas

where they may be present.

Use extra care when cleaning on stairs.

Do not use without dust bag and/or filters in place. ALWAYS REPLACE WORN OR TORN

EXTERNAL FILTERS IMMEDIATELY to prevent possible injury due to flying object.

NEVER OPERATE UNIT WITH INTAKE UNGUARDED. Keep hair, loose clothing, fingers, and all

parts of body away from openings and moving parts. Strong suction can pull fingers or clothing

into dangerous blades/or moving parts.

ALWAYS POINT THE EXHAUST PORT IN A SAFE DIRECTION AND WEAR SAFETY

GLASSES WHEN IN THE VICINITY OF THIS UNIT. Air leaves the blower at a high velocity.

When the unit is hand held, HOLD FIRMLY WHEN STARTING. High starting torque will cause

unit to jerk and may cause injury or damage.

Before operating your TORNADO Equipment, make sure the voltage and current used are the

same as indicated on the nameplate.

SAVE THESE INSTRUCTIONS

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GROUNDING INSTRUCTIONS

This appliance must be grounded. If it should malfunction or breakdown, grounding provides a

path of least resistance for electric current to reduce the risk of electric shock. This appliance is

equipped with a cord having an equipment-grounding conductor and grounding plug. The plug

must be plugged into an appropriate outlet that is properly installed and grounded in accordance

with all local codes and ordinances.

DANGER – Improper connection of the equipment-grounding conductor can result in electric

shock. Check with qualified electrician or service person if your are in doubt as to whether the

outlet is properly grounded. Do not modify the plug provided with the appliance—if it will not

fit the outlet, have a proper outlet installed by a qualified electrician.

This appliance is for use on a nominal 120-volt circuit, and has a grounding plug that looks like

the plug illustrated in sketch A. A temporary adapter that looks like the adapter illustrated in

sketches B and C may be used to connect this plug to a 2-pole receptacle as shown in sketch B if

a properly grounded outlet is not available. The temporary adapter should be used only until a

properly grounded outlet (sketch A) can be installed by a qualified electrician. The green colored

rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground

such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in

place by a metal screw.

GROUNDING

OUTLET

GROUNDING PIN

GROUNDED

OUTLET BOX

ADAPTER

METAL SCREW

Sketch A Sketch B Sketch C

EXTENSION CORDS

Use only three-wire extension cords which have 3-prong grounding-type plug caps and three-pole

receptacles that accept the appliance’s plug. Extension cords should be the equivalent or a size

heavier that the input cord. Replace or repair damaged cords.

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BLOWER MOTOR ASSEMBLY

(MODELS 98800 / 98801 / 98900)

TO MOUNT MOTOR UNIT TO VACUUM TANK COVER:

Place unit intake neck into locking collar and turn 90

degrees clockwise.

MAINTENANCE OF MOTOR UNIT:

Damage to an armature invariably is caused by

permitting carbon brushes to become worn to less than

1/4 inch in length. To prevent this occurrence, inspect

brushes after 200 hours operation and frequently

thereafter, replacing when necessary. Failure to do so

will nullify our warranty.

To inspect brushes, unplug cord, remove top cover by

removing screws and release brush spring, pull brushes

out and check.

NO OTHER MAINTENANCE OF MOTOR SHOULD BE

ATTEMPTED DURING FIRST YEAR AFTER

PURCHASE (SEE WARRANTY).

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PARTS LIST

1-1/2 HP BLOWER MOTORS (98800 / 98801)

PARTS LIST

2-1/4 HP BLOWER MOTORS (98900)

ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1 7533 4 Nut-Hex 1 7533 4 Nut-Hex

2 7858 1 Spring-Finger 2 7858 1 Spring-Finger

3 8516 1 Switch 3 8516 1 Switch

4 11276 4 Screw 4 11197 4 Screw

5 11268 1 Cooling Fan Baffle 5 11198 1 Cooling Fan Baffle

6 11269 1 Pad, Fiberglass 6 11199 1 Pad, Fiberglass

7 12436 1 Cover Top 7 12436 1 Cover Top

8 11236 2 Bearing 8 11236 2 Bearing

9 11274 1 Pan Chamber Plate 9 11237 1 Fan Chamber Plate

10 12604 1 Cover Plate 10 12644 1 Cover Plate

11 11275 2 Screw-Hex 11 11239 2 Screw-Hex

12 11240 4 Screw-Phil 12 11240 4 Screw-Phil

13 11241 1 Cable (115V) 13 11241 1 Cable (115V)

19944 1 Cable (230V) 14 11242 1 Fan Spinner

14 11242 1 Fan Spinner 15 11243 1 Motor Housing ASM

15 11243 1 Motor Housing ASM 16 12692 1 Fan

16 12605 1 Fan 17 12642 1 Fan Chamber

17 12641 1 Fan Chamber 18 11252 1 Strain Relief Bushing

18 11252 1 Strain Relief Bushing 19 11253 1 Bumper

19 11253 1 Bumper 20 14322 1 Washer

20 14322 1 Washer 21 11900 1 Nameplate

21 11900 1 Nameplate 23 11278 1 Brush Card Holder A/S

23 11278 1 Brush Card Holder A/S (115V) 24 7534 3 Screw-Phil

24 7534 3 Screw-Phil 25 1713 1 Washer

25 1713 1 Washer 26 10892 2 Nut-Hex. Lock

26 10892 2 Nut-Hex. Lock 27 8220 1 Plug (115V)

27 8220 1 Plug (115V) 28 11255 1 Armature Blower 115V

2563 1 Plug (230V) 29 11256 1 Field Blower 115V

28 11270 1 Armature Blower 115V 30 11249 2 Spring-Spiral Brush

11272 1 Armature Blower 230V 31 11251 2 Carbon Brush 115V

29 11271 1 Field Blower 115V 32 11245 2 Screw

11273 1 Field Blower 230V 33 11244 4 Screw

30 11249 2 Spring-Spiral Brush 34 940 1 Nut

31 11486 2 Carbon Brush 115V 35 5773 1 Nut

11780 2 Carbon Brush 230V 36 11570 2 Brushspg & Damper

32 11245 2 Screw 37 12602 1 Washer

33 11244 4 Screw 38 12603 1 Split Washer

34 940 1 Nut 39 12439 2 Screw

35 5773 1 Nut 40 12601 1 Spacer

36 11570 2 Brushspg & Damper 42 11555 1 Gasket

37 12602 1 Washer 43 11563 1 Gasket

38 12603 1 Split Washer 46 13022 2 Pad-Brush Card

39 12439 2 Screw 47 11250 2 Brush Holder

40 12601 1 Spacer * 14412 1 Label-Warning

42 11555 1 Gasket * 16264 1 Label-Warning

43 11562 1 Gasket * 11415 2 U-Clip

46 13022 2 Pad-Brush Card

47 11250 2 Brush Holder

48 4054 2 Plug-Lock (H/S) #10

49 14624 2 Plug-Hole (Zinc) 1/2 Dia

* 14412 1 Label-Warning

* 16224 1 Label-Warning

* 11415 2 U-clip

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PARTS LIST PARTS LIST

INTERNAL FILTER AIR VAC (95990) CONNECTOR ASSY. SINGLE HEAD (95991)

ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION

1 2 01979 SCREW 1 1 06384 JOINT- UNION

2 1 04928 MUFFLER COVER 2 2 05730 PIPE-NIPPLE

3 1 15967 MUFFLER SHELL 3 1 04985 VALVE

4 1 95054 SILENCER 5 1 05731 PIPE -TEE

5 1 05723 NOZZLE 6 1 05733 PIPE-BUSHING

6 2 02038 SCREW 7 1 05732 AIR PRESSURE GAUGE

7 2 01574 LOCKWASHER

8 1 04927 MUFFLER BASE

9 1 05724 GASKET

10 3 02481 "O" RING

13 1 11407 BASE

14 1 05730 NIPPLE

15 1 04982 JET (3/16 DIA.)

1 04983 JET (7/32 DIA,)

1 04984 JET (1/4 DIA.)

16 1 16511 WARNING LABEL

17 1 03008 FILTER

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PARTS LIST PARTS LIST

EXTERNAL FILTER AIR VAC (95993) CONNECTOR ASSY. DOUBLEHEAD (95992)

ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION

1 4 02038 SCREW 1 2 06384 JOINT-UNION

2 4 01574 WASHER 2 5 05730 PIPE-NIPPLE

3 1 05734 ELBOW CONNECTION 3 3 05729 FITTING-IRON ELBOW

4 1 05735 MUFFLER COVER 4 4 05726 FITTING-GALV. ADAPTOR

5 1 05736 MUFFLER SHELL 5 4 05727 CLAMP

6 1 05737 GASKET 6 2 11561 HOSE

7 1 05723 NOZZLE 7 2 05731 PIPE-TEE

8 1 04927 MUFFLER BASE 8 1 04985 VALVE

9 1 05724 GASKET 9 1 15163 BRACKET

10 3 02481 RING-O 10 1 05733 PIPE-BUSHING

11 1 05730 PIPE-NIPPLE 11 1 05732 AIR PRESSURE GAGE

12 1 11407 BASE

15 1 04982 JET (3/16)

1 04983 JET (7/32)

1 04984 JET (1/4)

16 1 16510 LABEL- WARNING

TTACHING EXTERNAL FILTER:

Match notches in swivel filter collar with lugs on fan

chamber and fasten securely by twisting to right. Attach

filter tab onto bag rod.

MAINTENANCE OF EXTERNAL FILTER:

For maximum operating efficiency and to insure longer wear,

remove filter and empty by detaching clamp at bottom of filter

after every use.

Catalog No. 90377 and 90378 Polypropylene filters are

recommended for furnace and boiler cleaning operations.

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