Weider WESY19510 Bedienungsanleitung

USER'S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to roviding com lete

customer satisfaction. If you have

questions, or find there are miss-

ing or damaged arts, we will

guarantee you com lete satisfac-

tion through direct assistance

from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will rovide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 .m. MST

Model No. WESY19510

Serial No.

(Write the serial number in the

space above for reference.)

Serial Number Decal

CAUTION

Read all recautions and instruc-

tions in this manual before using

this equi ment. Save this manual

for future reference.

Visit our website at

www.weiderfitness.com

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TABLE OF CONTENTS

IMPORT NT PREC UTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

DJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

WEIGHT RESIST NCE CH RT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

TROUBLE-SHOOTING ND M INTEN NCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

C BLE DI GR M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

P RT LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

EXPLODED DR WING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

ORDERING REPL CEMENT P RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED W RR NTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: a P RT IDENTIFIC TION CH RT is attached to the center of this manual. Remove the P RT

IDENTIFIC TION CH RT before beginning assembly.

WARNING: To reduce the risk of serious injury, read the following im ortant recautions

before using the weight system.

IMPORTANT PRECAUTIONS

WARNING: Before beginning this or any exercise rogram, consult your hysician. This

is es ecially im ortant for ersons over the age of 35 or ersons with re-existing health roblems.

Read all instructions before using. ICON assumes no res onsibility for ersonal injury or ro erty

damage sustained by or through the use of this roduct.

1. Read all instructions in this manual and in

the accom anying literature before using the

weight system.

2. It is the res onsibility of the owner to ensure

that all users of the weight system are ade-

quately informed of all recautions.

3. The weight system is intended for home use

only. Do not use the weight system in any

commercial, rental, or institutional setting.

4. Use the weight system only on a level sur-

face. Cover the floor beneath the weight sys-

tem to rotect the floor.

5. Make sure all arts are ro erly tightened

each time you use the weight system.

Re lace any worn arts immediately.

6. Kee children under 12 and ets away from

the weight system at all times.

7. Kee hands and feet away from moving

arts.

8. Always wear athletic shoes for foot rotec-

tion.

9. Always stand on a foot late when erform-

ing an exercise that could cause the weight

system to ti .

10. Never release the ress arm, butterfly arms,

leg lever, lat bar, or nylon stra while weights

are raised. The weights will fall with great

force.

11. Make sure that the cables remain on the ul-

leys at all times. If the cables bind while you

are exercising, sto immediately and make

sure that the cables are on all of the ulleys.

12. Always disconnect the lat bar from the

weight system when erforming an exercise

that does not use the lat bar.

13. If you feel ain or dizziness at any time while

exercising, sto immediately and begin cool-

ing down.

14. The decals shown below have been laced

on the weight system in the location shown

on age 4. If a decal is missing or illegible,

call our toll-free Customer Hot Line at

1-800-999-3756 and order a free re lacement

decal. A ly the decal

in the location shown.

Keep hands and

fingers clear of

this area.

Decal 2

Decal 1

BEFORE YOU BEGIN

SSEMBLED

DIMENSIONS:

Height: 76 in.

Width: 37 in.

Length: 48 in.

Foot Plate

Low Pulley Station

High Pulley Station

Left Side

Right Side

Lat Bar

Decal 1

Decal 2

Leg Lever

Butterfly rms

Press rm

Preacher Pad

Weight Stack

Seat

Backrest

Weight Pin

Thank you for selecting the versatile WEIDER®8525

weight system. The WEIDER®8525 offers a selection

of weight stations designed to develop every major

muscle group of the body. Whether your goal is to tone

your body, build dramatic muscle size and strength, or

improve your cardiovascular system, the WEIDER®

8525 will help you to achieve the specific results you

want.

For your benefit, read this manual carefully before

using the WEIDER®8525 weight system. If you have

additional questions, please call our Customer Service

Department toll-free at 1-800-999-3756, Monday

through Friday, 6 a.m. until 6 p.m. Mountain Time

(excluding holidays). To help us assist you, please

note the product model number and serial number

before calling. The model number is WESY19510. The

serial number can be found on a decal attached to the

weight system (see the front cover of this owner's

manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

Note: The terms “right side” and “left side”

are determined relative to a erson sitting

on the seat; they do not corres ond to right

and left on the drawings in the manual.

High Side of Bracket

51 14

1. Before beginning assembly, be sure that you

have read and understand the information in

the box above.

Press a 2” Square Outer Cap (51) onto each end

of the Stabilizer (5). Press a 2” Square Inner Cap

(27) into the end of the Base (4).

Insert two 5/16” x 2 3/4” Carriage Bolts (14) up

through the Stabilizer (5). Insert two 5/16” x 2 1/2”

Carriage Bolts (1) up through the Base (4).

Slide the indicated end of the Base (4) onto the

5/16” x 2 3/4” Carriage Bolts (14) in the Stabilizer

(5). Slide the Rear Upright (56) onto the Carriage

Bolts. Hand tighten a 5/16” Nylon Locknut (3)

onto each Carriage Bolt. The high side of the

bracket on the Rear U right must be on the

side shown. Do not tighten the Nylon

Locknuts yet.

Frame Assembly

•ssembly requires two people.

•Place all parts in a cleared area and remove the

packing materials. Do not dispose of the packing

materials until assembly is completed.

•Tighten all parts as you assemble them, unless

instructed to do otherwise.

•s you assemble the weight system, make sure

all parts are oriented as shown in the drawings.

•For help identifying small parts, use the P RT

IDENTIFIC TION CH RT at the center of this

manual.

The following tools (not included) are required

for assembly:

• Two adjustable wrenches

• One rubber mallet

• One standard screwdriver

• One Philli s screwdriver

• Lubricant, such as grease or etroleum jelly,

and soa y water.

ssembly will be more convenient if you have a

socket set, a set of open-end or closed-end

wrenches, or a set of ratchet wrenches.

Make Things Easier for Yourself

Everything in this manual is designed to ensure

that the weight system can be assembled suc-

cessfully by anyone. However, it is important to

realize that the weight system has many parts

and that the assembly process will take time.

Most people find that by setting aside plenty of

time, assembly will go smoothly.

ASSEMBLY

2. Slide the Front Upright (42) onto the 5/16” x

2 1/2” Carriage Bolts (1) in the Base (4). Hand

tighten a 5/16” Nylon Locknut (3) onto each

Carriage Bolt. Do not tighten the Nylon

Locknuts yet.

Press a 1” Square Inner Cap (65) into the Front

Upright (42).

3. Press a 2” Square Inner Cap (27) into each end

of the Top Frame (55). Press a 1 3/4” Square

Inner Cap (44) into each end of the crossbar on

the Top Frame. Press two Round Inner Caps (77)

into the top of the crossbar.

ttach the Top Frame (55) to the Front Upright

(42) and the Rear Upright (56) with four 5/16” x

2 3/4” Bolts (11), four 5/16” Flat Washers (8), and

four 5/16” Nylon Locknuts (3).

Tighten the Nylon Locknuts used in ste s 1–3.

4. Set two Weight Bumpers (19) onto the bracket on

the Base (4) as shown.

Stack the six Weights (25) on the Weight

Bumpers (19). Be sure that all of the Weights are

turned so the large pin grooves are on the bottom

of the Weights and on the same side of the

weight stack. Be careful not to ti the stack of

Weights.

11 11

56 42

Crossbar

Pin Groove

Bracket

5. Press the Weight Tube Bumper (64) into the end

of the Weight Tube (63). Insert the Weight Tube

into the stack of Weights (25). Be sure that the

pins on the Weight Tube are resting in the pin

grooves in the upper Weight.

Lubricate the insides of the holes in the Top

Weight (76). Set the Top Weight onto the stack of

Weights (25).

Insert both Weight Guides (62) into the stack of

Weights (25). Be sure that the holes in the

Weight Guides are at the to , as shown.

6. ttach the upper ends of the Weight Guides (62)

to the Top Frame (55) with the 5/16” x 6” Bolt

(60), two 1/2” x 3/4” Spacers (61), and a 5/16”

Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in front

of the right Weight Guide (62) as shown.

Lubricate

Pin Groove

60 20

Tube

Welded

Spacers

Lubricate

Holes

Arm Assembly

7. Press a 1” x 7/8” Plastic Bushing (75) onto each

welded spacer on the Press Frame (17). Slide the

Press Frame into place on the Base (4). Note:

This will be a tight fit. The Plastic Bushings

should fit onto each end of the indicated tube

in the Base. Be sure that the 3 1/2” Pulley (15)

is on the indicated side.

Lubricate the 3/8” x 8” Bolt (59). ttach the Press

Frame (17) to the Base (4) with the Bolt and a

3/8” Nylon Locknut (21). Do not overtighten the

Locknut; the Press Frame must be able to

ivot freely.

8. Press a 1 3/4” Square Inner Cap (44) into the top

of a Press rm (46). Press a 1” Round Inner Cap

(49) into each end of the handle on the Press

rm.

ttach the Press rm (46) to one side of the

Press Frame (17) with two 5/16” x 2 1/2” Bolts

(22) and two 5/16” Nylon Locknuts (3).

ssemble the other Press rm (46) in the same

manner.

9. Identify the Right rm (48) and the Left rm (47).

Note the position of the welded bracket on each

rm. Arm identification is very im ortant for

ste 10.

Note: The “V”-Pulleys (6), Long Cable Traps (50),

3/8” x 2 1/2” Bolts (7), and 3/8” Nylon Locknuts

(21) are pre-attached. These have been shown

disassembled for easy part identification.

10. Lubricate both axles on the Top Frame (55).

Slide the Right rm (48) onto the right axle on the

Top Frame (55). Note: Be careful not to con-

fuse the Right Arm with the Left Arm (47);

refer to ste 9 to identify the Right Arm. Be

sure that the u er end of the Right Arm is

behind the indicated bracket on the To

Frame.

Tap two 1” Retainers (69) and a 1” Round Cover

Cap (70) onto the right axle. Be sure that the

teeth on the Retainers bend toward the Cover

Ca , as shown in the inset drawing.

ttach the Left rm (47) in the same manner.

Press a 1 3/4” Square Inner Cap (44) into the

lower ends of the Right and Left rms (47, 48).

Wet the end of each rm with soapy water, and

slide a 10” Pad (45) onto the rm.

Bracket

Lubricate

Welded

Brackets

11. During steps 11 through 24, refer to the C BLE

DI GR M on page 20 of this manual to verify

proper cable routing. Before beginning this sec-

tion, identify the Long Cable (23) and the Short

Cable (58) by comparing the lengths of the

cables.

IMPORTANT: While assembling the cables, do

not overtighten the bolts and nuts securing

the ulleys. The ulleys must be able to turn

freely.

12. Locate the Long Cable (23). Route the Long

Cable around the indicated 3 1/2” Pulley (15)

attached to the Top Frame (55). Be sure that the

Cable is between the Pulley and the hook and

that the end of the Cable with the ball is on

the indicated side of the hook. Tighten the 3/8”

x 3 3/4” Bolt (71) and the 3/8” Nylon Locknut (not

shown).

13. Wrap the Long Cable (23) around a “V”-Pulley

(6). ttach the “V”-Pulley and a Long Cable Trap

(50) to the indicated bracket on the Front Upright

(42) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon

Locknut (21). Be sure that the Long Cable Tra

is ositioned to hold the Cable in lace.

14. Route the Long Cable (23) around the “V”-Pulley

(6) on the Left rm (47). Be sure that the Cable

is in the groove of the Pulley and that the

Long Cable Tra (50) is ositioned to hold the

Cable in lace. Tighten the 3/8” x 2 1/2” Bolt (7)

and the 3/8” Nylon Locknut (not shown).

Hook

Ball

Cable Assembly

15. Route the Long Cable (23) around the “V”-Pulley

(6) on the Right rm (48). Be sure that the

Cable is in the groove of the “V”-Pulley and

that the Long Cable Tra (50) is turned to hold

the Cable in lace. Tighten the 3/8” x 2 1/2” Bolt

(7) and the 3/8” Nylon Locknut (not shown).

16. Route the Long Cable (23) around the 3 1/2”

Pulley (15) attached to the Pulley Bracket (20).

Be sure that the Cable is in the groove of the

Pulley and that the Cable Tra (66) is turned

to hold the Cable in lace. Tighten the 3/8” x 2”

Bolt (12) and the 3/8” Nylon Locknut (not shown).

Be sure that the 5/16” x 5” Bolt (68) is properly

tightened and that the Pulley Bracket (20) can

move freely.

17. See the inset drawing. ttach a 3 1/2” Pulley (15)

and a Cable Trap (66) to the indicated hole in the

Long “U”-Bracket (57) with a 3/8” x 2” Bolt (12)

and a 3/8” Nylon Locknut (21). Be sure that the

Cable Tra is inside the “U”-Bracket. Note:

This may come re-assembled.

Route the Long Cable (23) between the 3 1/2”

Pulley (15) and the Cable Trap (66). Be sure that

the Cable is in the groove of the Pulley and

that the Cable and Pulley move smoothly.

18. Note: The 3 1/2”Pulley (15) in this drawing is

re-assembled. It is shown disassembled for

easy art identification.

Route the Long Cable (23) around the 3 1/2”

Pulley (15) attached to the bracket on the Top

Frame (55). Tighten the 3/8” x 2” Bolt (12) and

the 3/8” Nylon Locknut (21). Be sure that the

Cable is in the groove of the Pulley and that

the Cable and Pulley move smoothly.

50 76

Bracket

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