Zeiss Corona extreme Bedienungsanleitung

Service Manual

Carl Zeiss Spectroscopy GmbH

Lamp Replacement and Calibration

Corona extreme

Knowledge of this manual is required for operation of the device. Therefore, please familiarize yourself with its

contents and pay special attention to information concerning safe handling of the device.

We reserve the right to make changes in the interest of technical advancement. The manual is not covered by an

update service.

of patents or registration of a utility model.

Caution

GENERAL HAZARD

Observe the safety instructions in the "Corona extreme" User manual, publication number:

UM Corona extreme / E.

Note

Further information on the proper use of the spectrometer system can be found in the "Corona

extreme" User manual.

Carl Zeiss Spectroscopy GmbH

Carl-Zeiss-Promenade 10

07745 Jena, Germany

Service: + 49 3641 64-3200

Tel: + 49 3641 64-2838

email: service.spectroscopy@zeiss.com

www.zeiss.com/spectroscopy

EN_40_070_0011I | 2020-08

Design, scope of delivery and technical information subject to change. © Carl Zeiss Spectroscopy GmbH

3EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme

Lamp Replacement and Calibration Corona extreme

Contents

1 Preparing lamp replacement 5

2 Getting device information 6

3 Performing ﬁrmware update 10

4 Replacing the halogen lamp 18

4.1 General work 18

4.2 Opening the housing 20

4.3 Replacing halogen lamp – Hardware Revision 1 23

4.4 Replacing halogen lamp – Hardware Revision 2 27

4.5 Replacement of halogen lamp – HardwareRevision 3 33

4.6 Closing the housing 37

5 Performing sensor calibration 39

6 Create *.ini ﬁle containing device information 51

7 Accessories and spare parts 55

Contents

4Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I

Lamp Replacement and Calibration Corona extreme

List of ﬁgures

Fig. 1 Device selection 6

Fig. 2 Entering or scanning the IP address 7

Fig. 3 Opening the “Get device information” context menu 8

Fig. 4 Selecting device (measuring system) 8

Fig. 5 Getting the device information 9

Fig. 6 Creation of *.ini ﬁle 10

Fig. 7 Opening the “Get device information” context menu 11

Fig. 8 Getting the ﬁrmware version 11

Fig. 9 Performing ﬁrmware update 12

Fig. 10 Firmware version warning 13

Fig. 11 Firmware update conﬁrmation 13

Fig. 12 Updating of ﬁrmware 14

Fig. 13 Conﬁrming successful ﬁrmware update 14

Fig. 14 Conﬁrmation prompt for batch ﬁle 15

Fig. 15 Entering IP address 16

Fig. 16 Running batch ﬁle 16

Fig. 17 Entering IP address 17

Fig. 18 Removing housing screws 20

Fig. 19 Lifting the base plate off the housing 21

Fig. 20 Removing housing seal 22

Fig. 21 Removing the old lamp cable 23

Fig. 22 Removing the lamp holder 24

Fig. 23 Replacing the halogen lamp 24

Fig. 24 Inserting the lamp holder 25

Fig. 25 Installing new lamp cable 25

Fig. 26 Removing the old lamp cable 27

Fig. 27 Removing the lamp holder 28

Fig. 28 Installing adapter cable for type B lamp 29

Fig. 29 Inserting new O-ring and new reﬂector 29

Fig. 30 Mounting the reﬂector holder 30

Fig. 31 Centering the reﬂector 30

Fig. 32 Installing a new halogen lamp 31

Fig. 33 Connecting lamp cable and adapter cable 31

Fig. 34 Attaching the lamp cable 32

Fig. 35 Exposing the lamp cable 33

Fig. 36 Disconnecting the lamp cable from the

adapter cable 34

Fig. 37 Removing the halogen lamp 34

Fig. 38 Installing a new halogen lamp 35

Fig. 39 Connecting lamp cable and adapter cable 35

Fig. 40 Attaching the lamp cable 36

Fig. 41 Applying the new housing seal and insert

mounting pins 37

Fig. 42 Inserting the base plate into the housing and

screw tight 38

Fig. 43 System overview – Flanges and standards 40

Fig. 44 Performing device scan 41

Fig. 45 Conﬁrming device selection 41

Fig. 46 Device information displayed 42

Fig. 47 Selecting device proﬁle 42

Fig. 48 Selecting certiﬁcates 43

Fig. 49 Calibrating white reference standard 43

Fig. 50 Calibrating cavity (black reference standard) 44

Fig. 51 Photometric veriﬁcation 44

Fig. 52 Calibrating gray reference standard 45

Fig. 53 Calibrating white reference standard 45

Fig. 54 Evaluating photometric veriﬁcation 46

Fig. 55 Photometric veriﬁcation unsuccessful 46

Fig. 56 Resetting counter 47

Fig. 57 Saving new conﬁgurations 47

Fig. 58 Backup of factory conﬁguration 48

Fig. 59 Opening the acceptance protocol 48

Fig. 60 Back to proﬁle selection 49

Fig. 61 Selecting a further device proﬁle 49

Fig. 62 Exporting calibration workﬂow data 50

Fig. 63 Selecting device 51

Fig. 64 Entering or scanning the IP address 52

Fig. 65 Opening the “Get device information”

context menu 52

Fig. 66 Selecting device (measuring system) 53

Fig. 67 Creating *.ini ﬁle 53

Contents

5EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme

Preparing lamp replacement

Lamp Replacement and Calibration Corona extreme

1 Preparing lamp replacement

• Determine the hardware revision status of the Corona extreme measuring

system

If possible, ask the customer for the serial number of the device.

You can obtain the hardware revision status of the device from the ZEISS

Service department ([email protected]) by giving the serial

number.

• Download the Test Center Software

Make sure that the latest version of the Test Center Software is installed on

your test computer. This can be downloaded from tbd.

• Have the following service /maintenance parts ready /on hand.

– Maintenance package

ȩHardware revision 1: Maintenance Package 1,

order no. 000000-2397-831

ȩHardware revision 2: Maintenance Package 2,

order no. 000000-2397-832

ȩHardware revision 3: Maintenance Package 3,

order no. 000000-2402-119

– Ethernet cable, order no. 000000-2036-573

– Laboratory power supply unit, order no. 000000-2045-548

• Check the white, gray and black reference standards

Caution

SENSITIVE SURFACES

Do not touch the surface of the white reference standard.

Make sure that the white, gray and black reference standards are clean. If

necessary, clean the reference standards with compressed air.

The white and gray reference standards are set in glass and can be cleaned

using alcohol.

Note

Make sure that the white and gray reference standard certiﬁcates are not

expired.

The corresponding certiﬁcate can be found on the USB memory stick included

in the delivery package.

Requirements

6Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I

Getting device information Lamp Replacement and Calibration Corona extreme

2 Getting device information

1 Connect the device to the test computer and power supply

Connect the device to the measuring computer via Ethernet cable.

Use the laboratory power supply unit to power the device.

2 Open the OSIS software

Start OSISManagementConsole.exe which can be found in:

⇒C:\Program Files (x86)\ZEISS\InProcess

⇒C:\Program Files (x86)\ZEISS\InProcess\OSIS\ManagementConsole\

3 Select device

Select the Corona extreme measuring system.

Fig. 1 Device selection

Procedure

up to InProcess version 2.9:

from InProcess version 2.10:

7EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme

Getting device information

Lamp Replacement and Calibration Corona extreme

4 Enter the IP address of the measuring system or perform a scan

Note

IMPORTANT NOTE REGARDING THE IP ADDRESS RANGE

Make sure you are working in the same IP address range when you connect

the device to the test computer. You may need to adjust the IP address range

on the test computer.

Enter the IP address of your device under Hardware settings > IP address or

click the Scan button to perform an address scan .

Fig. 2 Entering or scanning the IP address

8Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I

Getting device information Lamp Replacement and Calibration Corona extreme

5 Open the “Get device information” context menu

Right click on Corona extreme and then select Get device information.

Fig. 3 Opening the “Get device information” context menu

6 Select device (measuring system)

Select Corona extreme under “Please select one entry ...” if necessary.

Fig. 4 Selecting device (measuring system)

9EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme

Getting device information

Lamp Replacement and Calibration Corona extreme

7 Get the device information

Determine the hardware revision status under “Device info”. In this example:

Hardware Revision 3.

Fig. 5 Getting the device information

8 Decide on further action

If Hardware Revision 1 is displayed, the lamp can be replaced with a new

lamp of the same type (lamp type A).

⇒ You will need Maintenance Package 1 for this.

If you want to replace the old halogen lamp with a new type B lamp, a

complete update of the electronics is required. In this case, please contact

the ZEISS Service department. The device must be returned to Carl Zeiss

Spectroscopy GmbH for maintenance.

If Hardware Revision 2 is displayed, the lamp can be replaced with a new

lamp (type B).

⇒ You will need Maintenance Package 2 for this.

If Hardware Revision 3 is displayed, the lamp can be replaced with a new

lamp (type B).

⇒ You will need Maintenance Package 3 for this.

Hardware revision 1:

Hardware revision 2:

Hardware revision 3:

10 Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I

Performing ﬁrmware update Lamp Replacement and Calibration Corona extreme

9 Create *.ini ﬁle

Click on Export details under “Device info”.

An *.ini ﬁle is created.

Save this ﬁle.

Fig. 6 Creation of *.ini ﬁle

3 Performing ﬁrmware update

Note

IMPORTANT NOTE REGARDING FIRMWARE UPDATE

Do not switch off the device or interrupt the network connection tor the test

computer during the update under any circumstances.

Note

The current ﬁrmware can be found on the Internet at http://www.zeiss.com/

info-ce.

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