Endress+Hauser OXY5500 QF Firmware-Update

Products Solutions Services

XA02754C/66/EN/01.21

Safety Instruction

OXY5500 QF Gas Analyzer

CSA, ATEX Zone 1

Revision History

the express written permission of Endress+Hauser. Endress+Hauser reserves the right to change product

design and specifications at any time without prior notice.

Revision Engineering Order Date

A EO16609 Dec. 21, 2016

B ECR17051 April 7, 2017

01.21 EO18935 November 18, 2021

Endress+Hauser i

OXY5500 QF Gas Analyzer XA02754C

Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . .1

Conventions used in this manual . . . . . . . . . . . . . . . 1

Associated Documents . . . . . . . . . . . . . . . . . . . . . . . . . .1

Manufacturer Address . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 General Safety Information . . . . . . . . . . . . . . . . . . . . 3

Intended Equipment Use. . . . . . . . . . . . . . . . . . . . . . . . .3

Warning Labels and Cautions . . . . . . . . . . . . . . . . . . . .3

Safety warning label. . . . . . . . . . . . . . . . . . . . . . . . . .3

Equipment labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Instructional symbols . . . . . . . . . . . . . . . . . . . . . . . . .5

Analyzer Technical Specifications . . . . . . . . . . . . . . . . .5

Peripheral devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Equipment rating . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Technical notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Potential Risks Affecting Personnel . . . . . . . . . . . . . . .7

Personnel responsibility . . . . . . . . . . . . . . . . . . . . . . 7

Mitigating Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrocution hazard . . . . . . . . . . . . . . . . . . . . . . . . .8

Explosion hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Electrostatic discharge . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Equipment Installation. . . . . . . . . . . . . . . . . . . . . . . . 9

Mounting the Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . .9

Lifting/carrying the analyzer . . . . . . . . . . . . . . . . . .9

Environmental Considerations . . . . . . . . . . . . . . . . .9

Opening/Closing the Analyzer Enclosure. . . . . . . . . .10

Protective Chassis and Ground Connections . . . . . . .10

Protective ground . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Chassis ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Electrical Wiring Requirements . . . . . . . . . . . . . . . . . .10

External Circuit Breaker Requirements. . . . . . . . . . . .10

4 Equipment Operation . . . . . . . . . . . . . . . . . . . . . . . . 12

Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Intermittent Operation . . . . . . . . . . . . . . . . . . . . . . . . .12

XA02754C OXY5500 QF Gas Analyzer

ii Endress+Hauser

Prepare, clean, decontaminate the analyzer for

shipment/storage . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Cleaning the Instrument . . . . . . . . . . . . . . . . . . . . . . . 13

5 Maintenance and Service . . . . . . . . . . . . . . . . . . . . . 14

Fuse Ratings and Characteristics . . . . . . . . . . . . . . . . 14

Checking Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Before contacting Service. . . . . . . . . . . . . . . . . . . . 14

Appendix A: Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

OXY5500 QF Gas Analyzer XA02754C

Endress+Hauser 1

1 Introduction

Endress+Hauser’s OXY5500 QF gas analyzer is a stand-alone oxygen meter

designed to detect oxygen in gases such as Natural Gas and air. Its design is

based on fluorescence quenching technology that creates very stable, inter-

nally referenced measured values.

In order to operate the analyzer safely, it is important to closely review all

information contained in the manuals provided with the analyzer. Refer to

Associated Documents below. This manual is divided into the following sec-

tions:

• General Safety Instructions (Chapter 2)

• Equipment Installation (Chapter 3)

• Equipment Operation (Chapter 4)

• Equipment Maintenance and Service (Chapter 5)

How to Use This

Manual

Take a moment to familiarize yourself with this manual by reading the Table

of Contents →  i. This manual has been written to address the most com-

mon safety issues related to the installation and operation of the OXY5500

analyzer. Additional information has been provided with the purchased ana-

lyzer to instruct qualified users in the general installation, operation and

maintenance of the equipment.

Images, tables and charts have been included with instruction to provide a

visual understanding of the analyzers and its functions. Special symbols are

also used to provide the user with key information regarding the system con-

figuration and/or operation. Users should pay close attention to this infor-

mation.

Conventions used in this manual

In addition to the symbols and instructional information, this manual is cre-

ated with “hot links” to enable the user to quickly navigate between different

sections within the manual. These links include table, figure and section ref-

erences and are identified by a pointing finger cursor when rolling over

the text. Simply click on the link to navigate to the associated reference.

Associated

Documents

Enclosed in your analyzer system order is the product Safety Instruction for

your reference. Please review all necessary safety instructions before install-

ing or operating your analyzer.

Each analyzer shipped from the factory is packaged with documents specific

to the model that was purchased. They can be found on the USB flash drive

provided. This document is an integral part of the complete document pack-

age listed in the following table.

XA02754C OXY5500 QF Gas Analyzer

2 Endress+Hauser

Table 1–1 OXY5500 associated documents

For additional instruction manuals, please refer to the following:

• For custom orders:

• Refer to the Endress+Hauser website (https://endress.com/contact)

for the list of local sales channels to request order-specific documen-

tation. 1

• For standard orders:

• Refer to the Endress+Hauser website product page to download the

published manuals for the analyzer: www.endress.com

Manufacturer

Address

Endress+Hauser

11027 Arrow Route

Rancho Cucamonga, CA 91730

United States

www.endress.com

Part Number Document Type Description

BA02195C Operating

Instruction

A complete overview of the

operations required to

install, commission and

maintain the device.

TI01656C Technical

Information

Provides technical data on

the device with an over-

view of associated models

available.

BA02196C SCS Operating

Instruction

Gives details for the com-

mission, operation and

maintenance for the

OXY550 QF Gas Analyzer

Sample Conditioning Sys-

tem (SCS).

SD02868C Service Software

Operating

Instruction

Instructions for operating

the OXY5500 Service soft-

ware to diagnose and

maintain OXY5500 QF gas

analyzer systems.

1. Order-specific documentation is located by analyzer serial number (SN).

OXY5500 QF Gas Analyzer XA02754C

Endress+Hauser 3

2 General Safety Information

Each analyzer shipped from the factory includes documentation for the pur-

pose of relaying installing, operating and safety instructions to the responsi-

ble party and/or operator of the equipment. This chapter reviews the general

safety instruction for every OXY5500 analyzer.

Intended Equipment

Use

The OXY5500 analyzer is intended for use as instructed in the documenta-

tion package provided with the equipment. This information provided should

be read and referenced by anyone installing, operating or having direct con-

tact with the OXY5500 analyzer. Any use of the equipment in a manner not

specified by Endress+Hauser could impair the protection provided by the

equipment.

Warning Labels and

Cautions

Instructional icons are provided in all equipment manuals and on the

OXY5500 analyzer to alert the user of potential hazards, important informa-

tion and valuable tips. Following are the symbols and associated warning and

caution types to observe when servicing the analyzer. Some of these symbols

are provided for instructional purposes only and are not labeled on the sys-

tem.

Safety warning label

The warning label shown below will be affixed to the front side of all analyzer

enclosures that contain sample gas.

Hazards may vary by stream composition. One or more of the following con-

ditions may apply.

Flammable. Gases used in the processing of this analyzer

may be extremely flammable. Any work in a hazardous

area must be carefully controlled to avoid creating any

possible ignition sources (e.g., heat, arching, sparking,

etc.).

XA02754C OXY5500 QF Gas Analyzer

4 Endress+Hauser

Equipment labels

Toxins. Endress+Hauser analyzers measure a variety of

gases, including high-level H2S. Follow all safety protocols

governing toxic gases and potential leaks.

Inhalation. Inhaling toxic gases or fumes may cause

physical damage or death.

Technicians are expected to follow all safety protocols

established by the customer that are necessary for servicing

or operating the analyzer. This may include, but is not

limited to, lockout/tag-out procedures, toxic gas

monitoring protocols, PPE requirements, hot work permits

and other precautions that address safety concerns related

to performing service or operation on process equipment

located in hazardous areas.

Warning statement for hazardous voltage. Contact may

cause electric shock or burn. Turn off and lock out system

before servicing.

Failure to follow all directions may result in damage or

malfunction of the analyzer.

PROTECTIVE EARTH GROUND — Symbol indicates the

connection point of the ground wire from the main power

source.

WARNING - POTENTIAL ELECTROSTATIC CHARGING HAZARD –

SEE INSTRUCTIONS

_______________________________________________

AVERTISSEMENT - DANGER DE CHARGE ELECTROSTATIQUE

POTENTIELS - VOIR LES INSTRUCTIONS

CAUTION: DO NOT OPERATE MACHINE WITH GROUNDING

WIRE DISCONNECTED

______________________________________________

ATTENTION: NE PAS METTRE L'APPAREIL EN MARCHE

QUAND LE CONDUCTEUR DE MISE A LA TERRE EST DEB-

RANCHE.

WARNING - EXPLOSION HAZARD – SUBSTITUTION OF

COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,

DIVISION 2 OR ZONE 2 (II 3G)

______________________________________________

AVERTISSEMENT - RISQUE D'EXPLOSION – LA

SUBSTITUTIOND E COMPOSANTSP EUTR ENDRE CE

MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE

CLASSE I, DIVISION 2 OU ZONE 2 (II 3G)

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT

EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR

THE AREA IS KNOWN TO BE NON-HAZARDOUS

_______________________________________________

AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE

DECONNECTER L'EQUIPEMENT, COUPER LE COURANT OU

S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON

DANGEREUX

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