Moxa Technologies IMC-101 Series Handbuch

P/N: 1802001014025

IMC-101 Series

Hardware Installation Guide

Moxa Industrial Media Converter

Seventh Edition, August 2013

- 2 -

Overview

Moxa’s IMC-101 industrial media converters are specially designed for

reliable and stable operation in harsh industrial environments and provide

industrial-grade media conversion between 10/100BaseT(X) and

100BaseFX. The IMC-101 comes with a relay output warning alarm to

help prevent damages and losses, and its reliable industrial design is

excellent for keeping your industrial automation applications running

continuously.

The IMC-101 is available with a wide operating temperature range from

-40 to 75°C, and is designed to withstand a high degree of vibration and

shock. The rugged hardware design makes the IMC-101 perfect for

ensuring that your Ethernet equipment can withstand critical industrial

applications, such as in hazardous locations (Class 1 Division 2/Zone 2),

and complies with FCC, UL, and CE Standards

Package Checklist

The IMC-101 is shipped with the following items.

•Moxa Industrial Media Converter

•Hardware Installation Guide

•Moxa Product Warranty booklet

Note: If any of these items are missing or damaged, please contact your

customer service representative for assistance.

Features

•Supports 10/100Base-TX auto-negotiation and auto-MDI/MDI-X

•Multi-mode and single-mode with SC or ST fiber connector available

•Supports Link Fault Pass-Through

•Relay Output alarm for when a port breaks or the power fails

•Redundant 24 VDC (12 to 45 VDC) power inputs, DIN rail or panel

mountable

•Operating temperature range from 0 to 60°C, or extended operating

temperature from –40 to 75°C for (-T) models

- 3 -

Panel Layout of IMC-101 Series

1. Grounding screw

Terminal block for power input

PWR1/PWR2 and relay output

3. Heat dissipation vents

4. Dip switch

5. Power input PWR1 LED

6. Power input PWR2 LED

7. Fault LED

8. 100BaseFX (ST connector)

Port

9. FX port’s 100 Mbps LED

10.

FX port’s Full Duplex/Collision

LED

11.

TP port’s 100 Mbps LED

12.

10/100BaseT(X)

13.

TP port’s 10 Mbps LED

14.

Model Name

15.

100BaseFX (SC connector)

Port

16.

Screw hole for wall mounting

kit

17.

DIN rail mounting kit

- 4 -

Mounting Dimensions

- 5 -

DIN Rail Mounting

The aluminum DIN rail attachment plate should be fixed to the back panel

of the IMC-101 when you take it out of the box. If you need to reattach

the DIN rail attachment plate to the IMC-101, make sure the stiff metal

spring is situated towards the top, as shown in the figures below.

STEP 1: Insert the top of the DIN

rail into the slot just below the stiff

metal spring.

STEP 2: The DIN rail attachment

unit will snap into place as shown

below.

To remove the IMC-101 from the DIN rail, simply reverse Steps 1 and 2

above.

Wall Mounting (Optional)

For some applications, you will find it convenient to mount the IMC-101

on the wall, as illustrated below.

STEP 1:

Remove the aluminum DIN rail

attachment plate from the

IMC

-101, and then attach the

wall mount plates.

STEP 2:

Mounting the IMC

101 on the wall requires 4 screws. Use

the IMC

101, with wall mount plates attached, as a guide

to mark the correct locations of the 4 screws. The heads

of the screws should be less than 6.0 mm in diameter,

and the shafts should be less than 3.5 mm in diameter,

as shown in the figure at the right.

NOTE

Test the screw head and shank size by inserting the screw into

one of the keyhole shaped apertures of the wall mounting plate.

Do not screw the screws in all the way

—

leave a space of about 2 mm to

allow room for sliding the wall mount panel between the wall and the

screws.

- 6 -

STEP 3:

Once the screws are fixed in the wall, insert

the four screw heads through the large parts

of the keyhole

-shaped apertures, and then

slide Moxa Industrial Media Converter

downwards, as indicated below. Tighten the

four screws for added stability.

ATEX and IECEx Information

1. ATEX: DEMKO 09 ATEX 0812123X

IECEx: IECEx UL 13.0045X

2. Ambient range: -40°C ≤ Tamb ≤ 75°C

3. Certification string: Ex nC nL IIC T4

4. Standards covered:

EN 60079-0: 2009 /IEC 60079-0:Ed 6.0

EN 60079-15:2010/IREC 60079-15: Ed 4.0

EN 60079-28:2007

5. The conditions of safe usage:

The Ethernet Communication Devices are to be mounted in a

tool-accessible ATEX-certified or IECEx-certified IP54 enclosure and

used in an area of not more than pollution degree 2 as defined by

IEC60664-1. A 4 mm2conductor must be used when a connection to

the external grounding screw is used. Conductors suitable for use in

an ambient temperature of 93°C must be used for the Power Supply

Terminal.

Wiring Requirements

WARNING

Do not disconnect modules or wires unless power has been

switched off or the a

rea is known to be non hazardous. The

devices may only be connected to the supply voltage shown on

the type plate.

The devices are designed for operation with a safety extra

-low

voltage. Thus, they may only be connected to the supply voltage

connections an

d to the signal contact with the safety extra-low

voltages (SELV) in compliance with IEC950/EN60950/VDE0805.

WARNING

Substitution of components may impair suitability for Class I,

Division 2 and Zone 2.

These devices must

be supplied by a SELV source as defined in

the Low Voltage Directive 73/23/EEC and 93/68/EEC.

- 7 -

WARNING

This equipment has been evaluated as EEx nC IIC T4 equipment

under DEMKO Certificate No. 03 ATEX 0324537U. Each module

marked with

II 3G and is suitable for use in Zone 2 Explosive

Atmospheres. Devices must be installed in a minimum IP54

enclosure as defined in IEC 60529 and EN 60529.

ATTENTION

This unit is a built

-in type. During installation into certain end

equipment, it must comply with fire enclosure stipulations of IEC

60950/EN60950, or similar statements.

SAFETY FIRST

Be sure to disconnect the power cord before installing and/or

wiring your Moxa IMC-101.

SAFETY FIRST

Calculate the maximum possible current in each power wire and

common wire. Observe all electrical codes dictating the

maximum current allowable for each wire size.

If the current goes above the maximum ratings, the wiring could

overheat, causing serious damage to your equipment.

You should also pay attention to the following points:

•Use separate paths to route wiring for power and devices. If power

wiring and device wiring paths must cross, make sure the wires are

perpendicular at the intersection point.

NOTE: Do not run signal or communications wiring and power wiring in

the same wire conduit. To avoid interference, wires with different signal

characteristics should be routed separately.

•You can use the type of signal transmitted through a wire to

determine which wires should be kept separate. The rule of thumb is

that wiring that shares similar electrical characteristics can be

bundled together.

•Keep input wiring and output wiring separated.

•It is strongly advised that you label wiring to all devices in the system

when necessary.

Grounding the IMC-101

Grounding and wire routing help limit the effects of noise due to

electromagnetic interference (EMI). Run the ground connection from the

ground screw to the grounding surface prior to connecting devices.

- 8 -

ATTENTION

This product is intended to be mounted to a well

-grounded

mounting surface such as a metal panel.

Wiring the Alarm Contact

The alarm contact is made up of the two middle contacts of the terminal

block on the IMC-101’s top panel. Refer to the next section for detailed

instructions on how to connect the wires to the terminal block connector,

and how to attach the terminal block connector to the terminal block

receptor.

In this section, we explain the meaning of the two contacts used to

connect the alarm contact.

FAULT:

The two middle contacts of the 6-

contact

terminal block connector are used to detect both

power faults and port faults. The two wires

attached

to the Fault contacts form an open

circuit when:

1. The IMC-101

has lost power from one of the

DC power inputs.

2. One of the ports for which the

corresponding PORT ALARM Dip Switch is

set to ON is not properly connected.

If neither of these two conditions occurs

, the

Fault circuit will be closed.

Wiring the Redundant Power Inputs

STEP 1:

Insert the negative/positive DC wires

into the V

-/V+ terminals.

STEP 2: To keep the DC wires from pulling loose,

use a small flat

blade screwdriver to tighten the

wire

-clamp screws on the front of the terminal

block connector.

STEP 3:

Insert the plastic terminal block

connector prongs into the terminal block

receptor, which is located on

the IMC-101

’s top

panel.

ATTENTION

Before connecting

the IMC-101 to the DC power inputs, make

sure the DC power source voltage is stable.

Communication Connections

The IMC-101 has one 10/100BaseT(X) Ethernet port, and one 100BaseFX

(SC or ST type connector) fiber port.

- 9 -

10/100BaseT(X) Ethernet Port Connection

The 10/100BaseT(X) ports located on the IMC-101’s front panel are used

to connect to Ethernet-enabled devices.

Below we show pinouts for both MDI (NIC-type) ports and MDI-X

(HUB/Switch-type) ports, and also show cable wiring diagrams for

straight-through and cross-over Ethernet cables.

RJ45 (8-pin, MDI) Port Pinouts RJ45 (8-pin, MDI-X) Port Pinouts

RJ45 (8-pin) to RJ45 (8-pin) Straight-Through Cable Wiring

RJ45 (8-pin) to RJ45 (8-pin) Cross-Over Cable Wiring

100BaseFX Ethernet Port Connection

The concept behind the SC port and cable is easy to understand. Suppose

you are connecting devices I and II. Contrary to electrical signals, optical

signals do not require a circuit in order to transmit data. Consequently,

one of the optical lines is used to transmit data from device I to device II,

and the other optical line is used transmit data from device II to device I,

for full-duplex transmission.

All you need to remember is to connect the Tx (transmit) port of device I

to the Rx (receive) port of device II, and the Rx (receive) port of device I

to the Tx (transmit) port of device II. If you are making your own cable,

we suggest labeling the two sides of the same line with the same letter

(A-to-A and B-to-B, as shown below, or A1-to-A2 and B1-to-B2).

- 10 -

SC-Port Pinouts

SC-Port to SC-Port Cable Wiring

ST-Port Pinouts

ST-Port to ST-Port Cable Wiring

ATTENTION

This is a Class 1 Laser/LED product. Do not stare into the

laser

beam.

Redundant Power Inputs

Both power inputs can be connected simultaneously to live DC power

sources. If one power source fails, the other live source acts as a backup,

and automatically supplies all of the IMC-101’s power needs.

Alarm Contact

The IMC-101 has one alarm contact located on the top panel. For detailed

instructions on how to connect the alarm contact power wires to the two

middle contacts of the 6-contact terminal block connector, see the

“Wiring the Alarm Contact” section above. A typical scenario would be to

connect the Fault circuit to a warning light located in the control room.

The light can be set up to switch on when a fault is detected.

The alarm contact has two terminals that form a Fault circuit for

connecting to an alarm system. The two wires attached to the Fault

contacts form an open circuit when (1) the IMC-101 has lost power from

one of the DC power inputs, or (2) one of the ports for which the

corresponding PORT ALARM Dip Switch is set to ON is not properly

connected.

If neither of these two conditions occurs, the Fault circuit will be closed.

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