Pfeiffer Vacuum TPG 500 Bedienungsanleitung

OPERATING INSTRUCTIONS

Translation of the Original

TPG 500

Total pressure measuring and control unit

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new total pressure measuring and

control unit should support you in your individual application with full performance and without

malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. From this

extensive, practical experience we have gained a large volume of information that can

contribute to efficient deployment and to your personal safety.

In the knowledge that our product must avoid consuming work output, we trust that our

product can offer you a solution that supports you in the effective and trouble-free

implementation of your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

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Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.1.3 Firmware versions 7

1.2 Target group 7

1.3 Conventions 8

1.3.1 Instructions in the text 8

1.3.2 Pictographs 8

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 8

1.4 Trademark proof 9

2 Safety 10

2.1 General safety information 10

2.2 Safety instructions 10

2.3 Safety precautions 13

2.4 Proper use 14

2.5 Foreseeable improper use 14

2.6 Responsibilities and warranty 14

2.7 Owner requirements 14

2.8 Personnel qualification 14

2.8.1 Ensuring personnel qualification 15

2.8.2 Personnel qualification for maintenance and repair 15

2.8.3 Advanced training with Pfeiffer Vacuum 15

2.9 Operator requirements 16

3 Product description 17

3.1 Structure 17

3.2 Display elements 18

3.3 Controls 19

3.4 Interfaces 20

3.4.1 Mains connection 20

3.4.2 Ground terminal 20

3.4.3 “CONTROL” connection 20

3.4.4 "RS-485" connection 21

3.4.5 "USB" connection (type A) 21

3.4.6 "USB" connection (type B) 22

3.4.7 "Ethernet" (LAN) connection 22

3.5 Identifying the product 22

3.6 Scope of delivery 23

4 Transport and storage 24

4.1 Transporting the product 24

4.2 Storing the product 24

5 Installation 25

5.1 Installing the device in a 19” rack 25

5.2 Installing the device in a switchboard 26

5.3 Using the device as a desktop device 27

5.4 Establishing a grounding connection 28

5.5 Connecting to the mains power supply 28

5.6 Fitting the device with plug-in boards 29

6 Commissioning 30

6.1 Switch on the device 30

6.2 Configuring Ethernet 30

Table of contents

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7 Operation 32

7.1 Basic operation 32

7.2 Measuring with the TPG 500 32

7.2.1 Gas type dependence 32

7.2.2 Validity of the display 32

7.2.3 Accuracy of the measured value display 32

7.2.4 Calibration 33

7.3 Relation: measuring signal and pressure 33

7.3.1 Conversion for Pirani gauges 33

7.3.2 Conversion for Penning gauges on measuring board CP 300 C9 35

7.3.3 Conversion for Penning gauges on measuring board CP 300 C10 37

7.3.4 Conversion for Penning gauges on measuring board CP 300 T11/

T11L

7.4 Operating modes 41

7.5 Measuring mode 41

7.5.1 Changing the measurement channel 41

7.5.2 Switching the measuring circuit on and off 41

7.5.3 Measured value display 42

7.5.4 Identifying measuring board and gauge 43

7.5.5 Loading factory settings 43

7.6 Parameter mode 44

7.6.1 Switching function parameters 45

7.6.2 Gauge parameters 46

7.6.3 Gauge control 47

7.6.4 General parameters 48

7.6.5 Communication parameters 51

7.6.6 Data logger mode 52

7.6.7 Setup mode 54

7.6.8 Test parameters 55

8 Decommissioning 58

9 Maintenance 59

9.1 Cleaning the device 59

9.2 Replacing the battery 60

9.3 Updating the firmware 60

10 Malfunctions 63

11 Shipping 64

12 Recycling and disposal 65

12.1 General disposal information 65

12.2 Dispose of a total pressure measuring and control unit 65

13 Service solutions by Pfeiffer Vacuum 66

14 Accessories 68

14.1 Accessory information 68

14.2 Ordering accessories 68

15 Technical data and dimensions 69

15.1 General 69

15.2 Technical data 69

15.3 Dimensions 72

ETL certification 73

Declaration of conformity 74

Table of contents

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List of tables

Tbl. 1: Applicable documents 7

Tbl. 2: Variants 7

Tbl. 3: Abbreviations used 9

Tbl. 4: Controls 19

Tbl. 5: Switching functions 21

Tbl. 6: Status of the Ethernet connection 22

Tbl. 7: Description of the controls 32

Tbl. 8: Constants for converting measuring signal and pressure 34

Tbl. 9: Constants for converting measuring signal and pressure 35

Tbl. 10: Constants for converting measuring signal and pressure 36

Tbl. 11: Constants for converting measuring signal and pressure 37

Tbl. 12: Constants for converting measuring signal and pressure 38

Tbl. 13: Constants for converting measuring signal and pressure 39

Tbl. 14: Constants for converting measuring signal and pressure 40

Tbl. 15: Constants for converting measuring signal and pressure 41

Tbl. 16: Displays for measuring circuits 42

Tbl. 17: Switching function parameters 45

Tbl. 18: Examples of switching function displays 45

Tbl. 19: Gauge parameters 46

Tbl. 20: Gauge control 47

Tbl. 21: General parameters 48

Tbl. 22: Communication parameters 51

Tbl. 23: Parameters in data logger mode 53

Tbl. 24: Parameters in setup mode 54

Tbl. 25: Test parameters 55

Tbl. 26: Malfunctions 63

Tbl. 27: Measuring boards 68

Tbl. 28: Interfaces and relay boards 68

Tbl. 29: Dummy plates 68

Tbl. 30: Conversion table: Pressure units 69

Tbl. 31: Conversion table: Units for gas throughput 69

Tbl. 32: General technical data 69

Tbl. 33: Mains connection 69

Tbl. 34: Ambient conditions 70

Tbl. 35: Plug-in positions for plug-in boards 70

Tbl. 36: Operation 70

Tbl. 37: Measured values 70

Tbl. 38: Switching functions 70

Tbl. 39: Relay contacts 71

Tbl. 40: Reversible analog outputs 71

Tbl. 41: RS-485 interface 71

Tbl. 42: USB interface (type A) 71

Tbl. 43: USB interface (type B) 71

Tbl. 44: Ethernet interface 71

List of tables

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List of figures

Fig. 1: Disconnect device in accordance with EN 61010-1 11

Fig. 2: Front panel 17

Fig. 3: Connections on the rear side 17

Fig. 4: Display elements of the device 18

Fig. 5: Parameter or bar graph 18

Fig. 6: Switch-points 1–4, parameter mode and input lock 19

Fig. 7: Measurement channel status 19

Fig. 8: Mains connection with main switch and IEC 320 C13 socket 20

Fig. 9: "CONTROL" connection (25-pole D-Sub socket) 21

Fig. 10: "RS-485" connection (5-pole Binder M12 socket) 21

Fig. 11: "USB" connection (type A) 22

Fig. 12: "USB" connection (type B) 22

Fig. 13: "Ethernet" (LAN) connection 22

Fig. 14: Guide rail 25

Fig. 15: Rack module adapter (3 height units) 25

Fig. 16: Device installation 26

Fig. 17: Required control panel cut-out 27

Fig. 18: Fastening the rubber feet and rubber strip 27

Fig. 19: Connecting the mains cable 28

Fig. 20: Ethernet Configuration Tool 31

Fig. 21: Measuring signal 0 – 10 V and pressure for Pirani gauges 33

Fig. 22: Measuring signal 4 – 20 mA and pressure for Pirani gauges 34

Fig. 23: Measuring signal 0 – 10 V and pressure for Penning gauges on measuring

board CP 300 C9

Fig. 24: Measuring signal 4 – 20 mA and pressure for Penning gauges on measuring

board CP 300 C9

Fig. 25: Measuring signal 0 – 10 V and pressure for Penning gauges on measuring

board CP 300 C10

Fig. 26: Measuring signal 4 – 20 mA and pressure for Penning gauges on measuring

board CP 300 C10

Fig. 27: Measuring signal 0 – 10 V and pressure for Penning gauges on measuring

board CP 300 T11/T11L

Fig. 28: Measuring signal 4 – 20 mA and pressure for Penning gauges on measuring

board CP 300 T11/T11L

Fig. 29: Changing the measurement channel 41

Fig. 30: Switching the measuring circuit on and off 42

Fig. 31: Measuring range 43

Fig. 32: Identifying measuring board and gauge 43

Fig. 33: Loading factory settings 43

Fig. 34: Read/write parameter groups and parameters 44

Fig. 35: Switching functions and threshold values 46

Fig. 36: Filter: OFF, 10 Hz, 1 Hz (from left to right) 47

Fig. 37: USB Update Tool 62

Fig. 38: Dimensions 72

List of figures

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This document describes the function of the products listed in the following and provides the most im-

portant information for safe use. The description is written in accordance with the valid directives. The

information in this document refers to the current development status of the products. The document

retains its validity assuming that the customer does not make any changes to the product.

1.1.1 Applicable documents

Designation Document

Installation instructions "Total pressure measuring and control unit"

TPG 500

BG 6007

Communication instructions "Total pressure measuring and control unit"

TPG 500

BG 6009

Operating instructions "Plug-in boards"

Measuring boards, interface boards and relay boards

BG 5972

Operating instructions "Gauges"

ModulLine gauges

(depending on the gauge

used)

Declaration of conformity (Component of these in-

structions)

Tbl. 1: Applicable documents

You can find these documents in the Pfeiffer Vacuum Download Center.

1.1.2 Variants

This document applies for the product with the following part number:

Part number Designation

PT G28 500 TPG 500

Tbl. 2: Variants

You can find the part number on the rating plate of the product.

Pfeiffer Vacuum reserves the right to make technical changes without prior notification.

The figures in this document are not to scale.

Dimensions are in mm unless stated otherwise.

1.1.3 Firmware versions

This document is based on firmware version V010100. Older firmware versions do not have the full

functionality described in these operating instructions.

Checking the firmware version

1. If the device is not functioning as it did before, check whether the correct firmware version is in-

stalled.

2. If you have any questions about the firmware, contact Pfeiffer Vacuum.

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

About this manual

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●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meaning.

D-35614 Asslar

Mod.

P/N

S/N

Input

TPG 500

PT G28 500

xxxxxxxxx

100-240 V AC 50-60 Hz 65 W

Made in Romania 2020/06 4010094

Rating plate

The rating plate is located on the side of the device.

1.3.4 Abbreviations

Abbreviation Explanation

A/D Analog/Digital

C Calibration factor for calculating the pressure for gases other than air

COM Common contact

F.S. Full scale (end value)

NC Normally closed contact

MSL Mean sea level

NO Normally open contact

About this manual

8/76

Abbreviation Explanation

PE Penning

PTC Temperature-dependent resistor (positive temperature coefficient)

SP Setpoint (switch-point)

UART Universal asynchronous receiver transmitter (electronic switching to establish digital

serial interfaces)

Tbl. 3: Abbreviations used

1.4 Trademark proof

●Windows® and Internet Explorer® are trademarks of Microsoft Corporation.

●Binder® is a trademark of Franz Binder GmbH + Co. Elektrische Bauelemente KG.

About this manual

9/76

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

Safety instructions according to product’s life stages

All safety instructions in this document are based on the results of a risk assessment.

Pfeiffer Vacuum has taken into account all the relevant life stages of the product.

Safety

10/76

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