Structural Concepts G Series Bedienungsanleitung

G-SERIES PUBLIX® REFRIGERATED MID-VOLUME SERVICE DELI MERCHANDISERS

> REMOTE REFRIGERATION SYSTEM ONLY

> ANGLED BACK WITH REAR SLIDING DOORS

> FLAT ANGLED FRONT GLASS

> ABS PRODUCT STOPS

> REAR ACCESS PANELS IN TOE-KICK

> REAR ADJUSTABLE SPLASH GUARDS

> SCALE STAND WITH RECEPTACLE, CAT-

5 OUTLET, AND TIMER (TO TURN OFF POWER

TO FANS/REFRIGERATION ALLOWING ADEQUATE TIME FOR CLEANING/SERVICING CASE)

Rev A Date: 5/10/2019

Manuals\G-Series_Publix Mid-Vol Ang Back_Flat Ang Glass_Deli_GMDS8RC-7416-6527_21-08773.pub

Structural Concepts Corporation ∙ 888 E. Porter Road ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com

READ AND SAVE THESE INSTRUCTIONS

INSTALLATION AND

OPERATING MANUAL

-SERIES P/N 21-

08773

--- Model GMDS8RC.7416.6527 ---

TABLE OF CONTENTS / LIST OF MODELS INCLUDED IN MANUAL

TABLE OF CONTENTS / LIST OF MODELS ENCOMPASSED IN MANUAL ……….………………….…..

OVERVIEW / UNIT TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING …..……….……...

INSTALLATION: POSITION- ALIGN CASES / SHIMMING FRAME SUPPORT RAILS / FRONT

TOE-KICK ………………………………………………...………………………....……...…….…….….

INSTALLATION, CONT’D: CASE ADJOINMENT INSTRUCTIONS ……….. ……………….………...……

INSTALLATION, CONT’D: FRONT GLASS ALIGNMENT & ADJUSTMENT (VIA RAIL SYSTEM) ……...

INSTALLATION, CONT’D: FIELD ACCESS & WIRING BOXES / DRIVERS / DISCHARGE AIR

SENSOR, ETC. …………………………………………………………………………………………….

INSTALLATION, CONT’D: REAR TOE-KICK / REAR ACCESS PANELS / ADJUSTABLE SPLASH

GUARDS ..…………………………………………………………………………………………………..

INSTALLATION, CONT’D: REFRIGERATION LINES / STUB-UPS / DRAINS ……..…………….….……..

INSTALLATION, CONT’D: SCALE STAND / CAT-5 / RECEPTACLE / TIMER / THERMOMETER .……..

START-UP AND OPERATION ………………..………………………………………………………………….

MAINTENANCE FUNDAMENTALS: LED LIGHT FIXTURES / REMOVAL & REPLACEMENT...………...

MAINTENANCE FUNDAMENTALS, CONT’D: SHELF ASSEMBLIES ………………………………....……

MAINTENANCE FUNDAMENTALS, CONT’D: ABS PRODUCT STOPS ……….………………….………..

MAINTENANCE, CONT’D: TUB / DRAIN / EVAPORATOR FANS / SOLENOID VALVE ACCESS ......….

MAINTENANCE FUNDAMENTALS, CONT’D: REAR SLIDING DOORS ……………………………….…..

CLEANING SCHEDULE - EXTERIOR: TO BE PERFORMED BY STORE PERSONNEL ………….……..

CLEANING SCHEDULE - INTERIOR: TO BE PERFORMED BY STORE PERSONNEL .………………...

CLEANING SCHEDULE -STAINLESS STEEL: TO BE PERFORMED BY STORE PERSONNEL ……...

PREVENTIVE MAINTENANCE - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY ....

TROUBLESHOOTING - TO BE PERFORMED BY STORE PERSONNEL .………………………………...

DIXELL® XM67(X)K CONTROLLER …………………………………………………………………………….

SERIAL LABEL INFORMATION & LOCATION ..……………………………………...…....…………..….…..

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...……….…............

3-4

23-24

25-28

OVERVIEW

x These Structural Concepts merchandisers are

designed to merchandise packaged products at 38 °F

(3.3 °C) or less product temperatures (unless custom

cases with wire rack shelving).

x Product must be pre-chilled to 38 °F (3.3 °C) or less

prior to being placed in merchandiser.

x Cases should be installed and operated according to

this operating manual’s instructions to ensure proper

performance. Improper use will void warranty.

TYPE

This unit is designed for the display of products in ambient

store conditions where temperatures and humidity are

maintained within a specific range.

x For Type 1 Conditions (most cases): ambient

conditions are to be at 55% maximum humidity and

maximum temperatures of 75 °F (24 °C).

x For Type 2 Conditions: ambient conditions are to be at

55% maximum humidity and maximum temperatures

of 80 °F (27 °C).

x If unsure if unit is Type 1 or 2, see tag next to serial

label. See SERIAL LABEL LOCATION &

INFORMATION LISTED / TECH INFO & SERVICE

section in this manual for sample serial labels).

COMPLIANCE

x Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

x See below compliance guideline.

WARNINGS

x This page contains important warnings to prevent

injury or death. Please read carefully!

PRECAUTIONS and WIRING DIAGRAMS

x See next page for PRECAUTIONS and WIRING

DIAGRAM information.

WARNING

Hazardous moving parts. Do not operate unit with covers removed.

Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

OVERVIEW / UNIT TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 1 of 2

ATTENTION

CONTRACTORS

WARNING: This product can expose you to chemicals, including

Urethane (Ethyl Carbamate), which are known to the state of

California to cause cancer and birth defects or other reproductive

harm. For more information go to P65Warnings.ca.gov.

CAUTION

OVERVIEW / UNIT TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 2 of 2

CAUTION! LAMP REPLACEMENT GUIDELINES

LED lamps reflect specific size, shape and overall design.

Any replacements must meet factory specifications.

PRECAUTIONS

x Following are important precautions to prevent

damage to unit or merchandise. Please read carefully!

x See previous page for specifics on OVERVIEW,

TYPE, COMPLIANCE and WARNINGS.

WIRING DIAGRAM

x Each case has its own wiring diagram folded and in

its own packet.

x Wiring diagram placement may vary; it may be

placed near ballast box, field wiring box, raceway

cover, or other related location.

REFRIGERANT DISCLOSURE STATEMENT

x This equipment is prohibited from use in California with

any refrigerants on the “List of Prohibited Substances”

for that specific end-use, in accordance with California

Code of Regulations, title 17, section 95374.

x This disclosure statement has been reviewed by

Structural Concepts and Structural Concepts attests,

under penalty of perjury, that these statements are true

and accurate.

POWER CORD AND PLUG MAINTENANCE

(FOR CASES THAT ARE NOT FIELD-WIRED)

x Caution! Risk of electric shock.

x If cord or plug becomes damaged, replace only with

cord and plug of same type.

CAUTION! CASES WITH POWER CORD AND PLUG

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

x Performance issues caused by adverse conditions are NOT warranted.

x End panels must be tightly joined or kept at least 6-inches away from

any structure to prevent condensation.

x Unit must be kept at least 15-feet from exterior doors, overhead HVAC

vents or any air curtain disruption to maintain proper temperatures.

x

Unit must not be exposed to direct sunlight or any heat source.

CAUTION

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code requires

GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

CAUTION!

DO NOT RELY ON THERMOMETERS OR THERMOSTATS

FOR ACTUAL PRODUCT (FOOD) TEMPERATURES.

x Thermometers & thermostats reflect air temperatures ONLY.

x For ACTUAL product (food) temperatures, use a calibrated

food thermometer.

INSTALLATION: REMOVAL FROM SKID

Remove Case From Skid

x Remove shipping brace that may be

securing case to skid.

x Support case to prevent tipping.

x Caution! Rails can be damaged if case hits

floor with heavy force!

x Carefully slide unit to rear of skid and tip backward

off skid.

x Illustration may not reflect every feature or option of

your particular case.

INSTALLATION: POSITION-ALIGN CASES / SHIMMING FRAME SUPPORT RAILS / FRONT TOE-KICK

x Shims will be provided with all cases that have

frame support rails.

x Use shims to level case.

x Note: After case is in position, it must be

sealed to floor to prevent entry or leakage

of liquid or moisture.

3. Removable Front Toe-Kick

x Toe-kick is to be lifted up and off case.

x Case magnets hold toe-kick in position.

x Illustration below show case after toe-kick has

been removed and reversed (for illustrative

purposes).

1. Position & Align Cases As Required

x Before shimming frame support rails, make

certain that the case is in proper position and, if

required, aligned with adjoining case.

x This may require the repositioning of the case

you are installing or the already positioned case.

x Though case below shows both end panels,

case adjoinment routinely consist of end panel

removal for case-to-case placement.

x See next page for detailed adjoinment

instructions.

2. Frame Support Rails Must Be Shimmed

x Illustration below shows case with frame

support rails.

Magnet

(Typ.)

Front Toe-Kick

(Shown Reversed)

Frame

Support Rail

Frame

Support

Rail

Note: Illustration Shown Reflects Model

GMDS8RC.7416.6527 Only And May Not Exactly

Reflect Every Feature or Option of Your Case.

INSTALLATION, CONT’D: CASE ADJOINMENT INSTRUCTIONS

4. Case Adjoinment Instructions

>> Warranty is void if improper caulk/sealant is used.

>> Lay generous beads of caulk/sealant as specified.

A. Prior To Adjoinment - Apply Industrial Grade

Urethane at Center of Uprights

x Apply a generous bead (approximately ø3/8”) of

industrial grade urethane at center of uprights

(not-visible to the eye).

x Urethane application prevents refrigerated air from

escaping between cases (causing condensation and

reducing refrigeration efficiency) as well as

preventing ants or other insects from entering case.

x See illustration below.

B. Adjoining Cases - Using Bolts and Nuts

x Use appropriately sized nuts and bolts for each hole.

#1 - Holes are accessible by raising front flat glass

(if unable to access hole due to gas cylinder

location, start at #2 in bolt/nut attachment process.

#2 - Holes are accessible through rear sliding door.

#3 - Holes are accessible at underside of decking.

Decking must be removed to attach bolts/nuts.

#4 - Holes are accessible at base frame (through front of

case after front toe-kick has been removed).

x Tighten nuts securely (but do not over-tighten).

x See illustration below.

C. After Adjoinment - Apply Food Grade Silicone Sealant

To Inner And Outer Seams

x After all nuts/bolts are securely attached to case, apply a

generous bead of food grade silicone sealant at both

inner and outer seams.

x When properly applied, this food grade silicone sealant

will prevent water from seeping between cases (into the

case or to the floor) as well as crumbs or other residue

from entering between case seams.

x See illustrations below.

>> You must re-attach toe-kick and decking after case

adjoinment process is complete.

Food Grade Silicone

Sealant (For Sanitation

Bead Applications)

3 3

Refrigeration

Bead

Inner

Sanitation

Bead

Inner

Sanitation

Bead

Refrigeration

Bead

Outer

Sanitation

Beads

Outer

Sanitation Bead

Outer Sanitation Bead

Outer Sanitation Bead To Be

Applied At Rear Adjoinment

Seams (Shown Above)

Note: Illustration Shown

Reflects Model

GMDS8RC.7416.6527

Only And May Not Exactly

Reflect Every Feature or

Option of Your Case.

Industrial Grade Urethane

Refrigeration Bead

Applications)

INSTALLATION, CONT’D: FRONT GLASS ALIGNMENT & ADJUSTMENT (VIA RAIL SYSTEM)

5. Front Glass Alignment & Adjustment via Rail System (For Curved and Flat Front Glass)

x Proper alignment of the front glass is important to create and maintain a seal inside the case.

x Improper alignment can cause air leaks compromising the environment inside the case and create condensation.

x Follow the five steps listed below to assure proper front glass alignment.

x Illustrations shown may not exactly reflect every feature or option of your particular case.

B. Front-to-Back Leveling:

x Place a level on top of case,

perpendicular to the front glass.

x Raise or lower either side of case

by shimming under the rails

(following steps 3 & 4 below).

x Double-check the side-to-side level.

A. Side-to-Side Leveling: Place a level on top of display case (parallel

to front glass). Raise or lower either side of case by inserting shims

under the rails to level the case (following steps 3 and 4 below).

E. Verification:

x After inserting shims, open and shut the front glass.

x Verify (again) that the front glass is properly aligned at both left-hand and right-hand side of

the case.

x If not, repeat the shimming procedure until the front glass is properly aligned along both sides

of the case.

FRONT

GLASS

PANEL

LIFT

D. If FRONT-RIGHT CORNER is too close

to end panel (or hitting it), insert shims at

the BACK RIGHT CORNER of case.

LIFT

PANEL FRONT

GLASS

C. If FRONT-LEFT CORNER

is too close to end panel (or

hitting it), insert shims at the

BACK LEFT CORNER of case.

END PANEL

Case with Flat

Front Glass

END PANEL

Rails

Model GMDS8RC.7416.6527 is Shown Above.

Your Case May Differ.

INSTALLATION, CONT’D: REFRIGERATION LINES / STUB-UPS / DRAINS

6. Refrigration Line Stub-Up Connections

x Refrigerant stub-up access is at underside of

case.

x Stub-up connections are accessed by removing

rear panel (no screws required).

x Run case-to-case connections through cutouts in

base.

x Sweat the high and low pressure connections.

x Fill access hole with suitable filler to insure

watertight integrity of tub.

x Note: Illustration below may not reflect every

feature or option of your particular case.

Refrigeration

Line Stub-Ups

Access

Field Connection

for Drain

P-Trap

Field Connection

for Drain

P-Trap

7. Drains

x Cases have drains at left and right hand sides.

x Longer cases may have drain at case center.

x Drain field connection location as shown.

x See next page for illustration of TXV Valve,

Drains, Refrigeration Line Stub-Ups Access, etc.

x Depending upon drain access needs, either front

or rear panel may be removed to gain access to

drain stub-up.

x 1.5” male PVC stub-up connection is under case.

x Drain stub-up may be at case center in extended

length cases.

x Connect tub drain to floor drain. Maintain

1/4”-fall per foot to provide proper drainage.

Note: Model GMDS8RC.7416.6527 Is

Shown. It may not exactly reflect every

feature or option of your particular unit.

INSTALLATION, CONT’D: REAR TOE-KICK / REAR ACCESS PANELS / ADJUSTABLE SPLASH GUARDS

10. Adjustable Splash Guards

x The separately shipped splash guard is designed

to prevent entry or leakage of liquid or moisture to

underside of case.

x After case has been properly positioned and

frame support rails have been shimmed, place a

bead of industrial grade silicone sealant to

underside of splash guards (that rests on floor).

x Then, insert SCC-supplied screws through holes

to secure bracket to floor.

x After splash guard bracket has been secured to

floor apply another bead of sealant where front of

bracket meets floor. See illustration below.

8. Removable Rear Toe-Kick

x Rear toe-kick is removable to service/clean

underside of case.

x Rear toe-kick is removable via three (3) screws

located at center and sides.

x See illustration below.

9. Rear Access Panels

x Rear access panels allow access to underside of

case WITHOUT removing entire rear toe-kick.

x See illustration below for location.

Note: Model GMDS8RC.7416.6527 Is

Shown. It may not exactly reflect every

feature or option of your particular unit.

Removable Rear

Toe-Kick

Splash Guard

Adjustment Screw

Splash Guard

Adjustment Screw

Adjustable Splash

Guard (Typ.)

Access Panel

To Underside

Of Case

Access Panel

To Underside

Of Case

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