Structural Concepts FUSION Bedienungsanleitung

FUSION AMBIENT CAKE DECORATING STATION: MODEL GHSSCD336LB.5744A

FUSION REFRIGERATED SELF-SERVICE BAKERY DISPLAY CASES: MODELS GHSSCD436RLB.5872 / GHSSCD636RLB /

GHSSCD636RLB.5872A / GHSSACS639RLB

FUSION REFRIGERATED SELF-SERVICE LOWER OPEN PROFILE CHEESE DISPLAY CASE: MODEL GHSSEH636RLB

FUSION REFRIGERATED SELF-SERVICE HIGH VOLUME BAKERY DISPLAY CASE: MODEL GHSSACS839RLB / STAINLESS

STEEL WORK SURFACE / UV-GLUED GLASS SNEEZE GUARD / END PANEL CONFIGURATION VARIES

REV J DATE: 07/10/2023

USER MANUALS\20-32516_FUSION_USER MANUAL_GHSSAC_GHSSCD_GHSSEH_(L)(H)_AMB_REF_SVC_SELF-SVC_CASE

GHSSCD336LB.5744A

GHSSCD236LB.5744

GHSSEH636RLB

GHSSACS839RLB

GHSSCD636RLB

GHSSCD436RLB.5872

(Similar to GHSSCD636RLB.5872A

GHSSACS639RLB

SCC P/N

20-32516

USER

MANUAL

FUSION

CAREFULLY FOLLOW THESE INSTRUCTIONS

Structural Concepts Corp. ∙ 888 E. Porter Rd ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com

TABLE OF CONTENTS

TABLE OF CONTENTS ………………………………………………………………………………………...

OVERVIEW / TYPE 1 vs. 2 / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS .....

INSTALLATION: REMOVAL FROM SKID, REMOVING VERTICAL LOWER FRONT PANELS ..…...

INSTALLATION: FRAME SUPPORT RAILS / SEALING TO FLOOR ….………………………………..

INSTALLATION: ADJUSTING FRONT PANELS / ADJOINING UNITS ………………………….……...

INSTALLATION: DRAWERS / STORAGE / ELECTRICAL CONNECTIONS

(MODEL GHSSCD336LB.5744A) ….…………………………………………………………………

INSTALLATION: DRAWERS / STORAGE / ELECTRICAL / THERMOSTAT

(MODELS GHSSCD436RLB.5872 & GHSSCD636RLB.5872A ) ………………………………...

INSTALLATION: DRAWERS / STORAGE / ELECTRICAL / THERMOSTAT

(MODEL GHSSCD636RLB) ...………………………………………………………………………...

INSTALLATION: REFRIGERATION LINE STUB-UP CONNECTIONS / DRAIN CONNECTIONS …..

START-UP: CASE OPERATION / CASE LIGHTS / LIGHT SWITCH THERMOMETER …...………….

MAINTENANCE: LED LIGHTS REMOVAL / REPLACEMENT / PLUG & CORDS POSITIONING ..…

MAINTENANCE: BRACKET RETAINERS / SHELF ASS’Y / DRAIN / TXV / FANS / VALVES, ETC...

MAINTENANCE: LIGHTED UPPER CAKE DISPLAY LAYOUT (MODEL GHSSCD636RLB ONLY)..

GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL) ………………..………..…..

ENGINEERED (SYNTHETIC) QUARTZ CARE AND MAINTENANCE ..…………………………………

TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL) ..…….....…….……….…….

GENERAL CLEANING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) .....…...

TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) .……....

TROUBLESHOOTING - CONDENSING SYSTEM (TO BE PERFORMED BY TRAINED SERVICE

PROVIDERS ONLY) ...................................................................................................................

TROUBLESHOOTING - EVAPORATOR SYSTEM (TO BE PERFORMED BY TRAINED SERVICE

PROVIDERS ONLY) …………………………………………………………………………………...

PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS

ONLY) …………………………………………………………………………………………………….

HONEYCOMB AIR DIFFUSER REMOVAL/INSTALLATION (TO BE PERFORMED BY TRAINED

SERVICE PROVIDERS ONLY) …..…………………………………………………………………..

SERIAL LABEL INFORMATION & LOCATION ..……..……………………………...…....…………..…...

TECHNICAL SERVICE CONTACT INFORMATION / WARRANTY INFORMATION ...…….……........

3-5

21-22

27-28

OVERVIEW

• These Structural Concepts cases are designed to

merchandise packaged products at 41 °F (5 °C) or less

product temperatures (unless custom cases with wire

rack shelving).

• Product must be pre-chilled to 41 °F (5 °C) or less before

being placed in merchandiser.

• Cases should be installed and operated according to this

operating manual’s instructions to ensure proper

performance. Improper use will void warranty.

NSF/ANSI TYPE I vs. II ENVIRONMENTAL CONDITIONS

This unit is designed for the display of products in ambient

environmental conditions where temperatures and relative

humidity are maintained within a specific range.

• NSF/ANSI Type I Conditions: Product is displayed in

store conditions with maximum ambient temperature of

75 °F (24 °C) and maximum relative humidity of 55%.

• NSF/ANSI Type II Conditions: Product is displayed in

store conditions with maximum ambient temperature of

80 °F (27 °C) and maximum relative humidity of 55%.

• If you are unsure if your unit is classified as NSF/ANSI

Type I or Type II, see tag next to serial label on your case.

COMPLIANCE

• Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

• See below compliance guideline.

WARNINGS

• This page contains important warnings to prevent injury or

death. Please read carefully!

PRECAUTIONS and WIRING DIAGRAMS

• See next page for PRECAUTIONS and WIRING

DIAGRAM information.

WARNING

Hazardous moving parts. Do not operate unit with covers removed.

Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / CORDS / WIRING - PAGE 1 of 2

WARNING

This product can expose you to chemicals, including

Urethane (Ethyl Carbamate), which are known to the state of

California to cause cancer and birth defects or other reproductive

harm. For more information go to P65Warnings.ca.gov.

WARNING

Condensate pan and overflow condensate pans are HOT!

Disconnect and allow to cool before cleaning or removing from case.

WARNING

HOT

SURFACE

PRECAUTIONS

• Following are important precautions to prevent damage

to unit or merchandise. Read carefully!

• See previous page for specifics on OVERVIEW,

CONDITION TYPE, COMPLIANCE and WARNINGS.

WIRING DIAGRAM

• Each case has its own wiring diagram folded and in its

own packet. It may be placed near ballast box, field

wiring box, raceway cover, or other related location.

REFRIGERANT DISCLOSURE STATEMENT

• This equipment is prohibited from use in California with

any refrigerants on the “List of Prohibited Substances” for

that specific end-use, in accordance with California Code

of Regulations, title 17, section 95374.

• This disclosure statement has been reviewed and

approved by Structural Concepts and Structural Concepts

attests, under penalty of perjury, that these statements

are true and accurate.

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / CORDS / WIRING - PAGE 2 of 2

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

CAUTION! GFCI BREAKER REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

• Performance issues caused by adverse conditions are NOT warranted.

• To prevent damage to end panels due to condensation, apply industrial grade

silicone sealant and tightly join to opposite end panels. When not adjoining

cases, keep end panels at least 6” away from walls/structures. Rear panels

must also be kept at least 6” from walls and structures.

• Case must not be exposed to direct sunlight or any heat source.

• To maintain proper case temperature, keep case at least 15-feet from exterior

doors, overhead HVAC vents or any air curtain disruption.

• Self-contained case clearance: 6” min. air intake / 6” min. air discharge.

CAUTION

CAUTION! DO NOT RELY ON THERMOMETERS OR

THERMOSTATS FOR PRODUCT (FOOD) TEMPERATURES.

• Thermometers & thermostats reflect air temperatures ONLY.

• For ACTUAL product (food) temperatures, use a calibrated food

probe thermometers ONLY.

• For accurate readings, DO NOT use infrared food thermometers.

CAUTION! CHECK CONDENSATE PAN, ITS POSITION & PLUG!

Water on flooring can cause extensive damage!

• Before powering up case, check that condensate pan is positioned

directly under case’s condensate drain.

• Before powering up case, check that condensate pan’s electrical plug is

SECURELY connected to condensate system’s receptacle.

• If wicking material is used in condensate pan, check that it is secure.

OVERVIEW

• These Structural Concepts cases should be installed and

operated according to these instructions to ensure proper

performance. Improper use will void warranty.

• This unit is designed to display of products in ambient

store conditions with a max. temperature of 80 °F (27 °C) .

COMPLIANCE

• Performance issues when in violation of applicable NEC,

federal, state or local electrical codes are not covered by

warranty. See below.

WARNING

Risk of electric shock.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

ELECTRICAL

HAZARD

COMPLIANCE

This equipment MUST be installed in compliance with all applicable NEC,

federal, state and local electrical and plumbing codes.

PRECAUTIONS

• Following are important precautions to prevent damage

to unit or merchandise. Read carefully!

WIRING DIAGRAM

• Each case has its own wiring diagram folded and in its

own packet. It may be placed near ballast box, field

wiring box, raceway cover, or other related location.

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

OVERVIEW / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM / CORDS & PLUGS

CAUTION! LAMP REPLACEMENT GUIDELINES

If LED lamps are used, they must be size, shape and overall design.

Any replacements must meet factory specifications.

WARNING: This product can expose you to chemicals, including

Urethane (Ethyl Carbamate), which are known to the state of

California to cause cancer and birth defects or other reproductive

harm. For more information go to P65Warnings.ca.gov.

INSTALLATION: REMOVAL FROM SKID, REMOVING VERTICAL LOWER FRONT PANELS

1. Remove From Skid (With Frame Support Rails)

• Remove shipping brace that may be securing case to

skid.

• Support case to prevent tipping.

• Caution! Frame support rails can be damaged if case

hits floor with heavy force!

• Carefully slide unit to rear of skid and tip backward off

skid.

• Illustration may not reflect every feature or option of

your particular case.

Note: Case can be repositioned with pallet truck when front

Slide Skid Out

2. Removing Vertical Lower Front Panels

Note: No screw removal required: Simply lift lower front panel up (off hooks) and out (away from case).

View of Front Panel

(Removed & Reversed)

Hooks For Lower

Front Panel

Slots For Lower

Front Panel

Note

Lower Front Panel

Removed & Reversed

For Illustrative

Purposes Only

Note: Illustration below may not reflect every

feature or option of this particular case.

However lower front panel removal

illustration will apply.

INSTALLATION: FRAME SUPPORT RAILS / SEALING TO FLOOR

3. Cases With Frame Support Rails: Shim

• Illustration below shows case with frame support rails.

• Shims will be provided with all cases that have frame support rails.

• Use shims to level case.

• Note: After case is in position, it must be sealed to floor to prevent entry or leakage of liquid or

moisture.

Frame Support

Rails Model GHSSCD636RLB Shown Above

INSTALLATION: ADJUSTING FRONT PANELS / ADJOINING UNITS

4. Bolting and Caulking Units Together

Follow these steps to assure a secure, level lineup.

A. Begin all lineups leveling from highest point of

floor.

B. After the ’first’ case is level, apply industrial grade

butyl caulk on non-visible areas (at case end).

Use industrial grade silicone sealant on visible

areas (at case end).

C. Form Two (2) Caulk/Sealant Lines: (Sanitation

and Refrigeration). See illustration at mid-right for

outline of caulk/sealant lines.

D. Line up ‘second’ case bolt-hole to bolt-hole to

‘first’ case.

E. Using SCC-supplied bolts (found in hole locations

OR in installation packet), insert bolts in bolt hole

locations (shown at top-right). You may need to

remove decking to access lower bolt holes.

F. Caution! Front of cases MUST be flush with each

other! After leveling, all cases to be same height.

G. Using SCC-supplied nuts & bolts, lightly tighten

each of the 5 to 8 bolts in a cross-wise pattern.

Work your way around the pattern, tightening

more firmly at each pass. Do not firmly tighten

one bolt and then start on the next!

H. After the cases are bolted together, level the

‘second’ case. Repeat this process for each case

to be adjoined.

I. After all lined-up cases are level, seal all seams

with industrial grade silicone sealant.

• See general illustration at top-right.

Deck

Approximate hole

locations pointed

at with arrows

( ) for bolting

units together.

Sanitation Bead

Refrigeration Bead

Sanitation

Bead

Refrigeration

Bead

INSTALLATION: DRAWERS / STORAGE / ELECTRICAL CONNECTIONS (GHSSCD336LB.5744A)

6. Electrical Connections

Field Access Box / LED Driver

> Note: Lower front panel must be lifted up and off.

See INSTALLATION: REMOVAL FROM SKID,

REMOVING VERTICAL LOWER FRONT PANELS

section in this manual for more in-depth illustrations

on hook/slot panel removal design.

• Stub-up connections are at rear of lower front

panel.

• To access, remove lower front panel (no screw

removal required).

• Note: Wiring process must be performed by

certified electrician only.

Ambient Model GHSSCD336LB.5744A Is

Shown In Below Illustration

5. Ambient Drawers / Ambient Storage Areas

• Entire case (including rear section) is ambient.

• Drawers and storage areas are provided.

• See illustration below.

Drawers

Lower Front

Panel

--- Model GHSSCD336LB.5744A Rear ---

--- Model GHSSCD336LB.5744A Front ---

Drawers

Storage

LED Driver

Field Access

Box

INSTALLATION: DRAWERS / STORAGE / ELECTRICAL / THERMOSTAT (GHSSCD436RLB.5872)

• To access, remove rear toe-kick (no screw

removal required).

• Carefully and slowly slide out electrical box.

• Remove ballast box / LED driver box cover.

• Note: Wiring process must be performed by

certified electrician only.

9. Programmable Controller

• Programmable controller is in the pull-out

electrical box.

• It is designed for multiplexed cabinets with

stepper driver inside.

• Controller display is at case rear.

• See your particular programmable controller’s

user manual for operating instructions.

Model GHSSCD436RLB.5872 Shown Below

(GHSSCD636RLB.5872A Has Similar Layout)

7. Ambient Drawers / Ambient Storage Areas

• Entire rear section is ambient.

• Drawers and storage areas are provided.

• See illustration below.

8. Electrical Connections

LED Drivers, Circuit Board, Transformer, Terminal

Strips, Programmable Controller, Etc.

> Note: Rear toe-kick may be lifted up and off.

See INSTALLATION: REMOVAL FROM SKID,

REMOVING VERTICAL LOWER FRONT PANELS

section in this manual for instructions.

• Stub-up connections are at rear of pull-out

ballast box.

Controller

Display

Temperature

Controller

Transformer

LED

Driver

Terminal

Blocks

Fuse

Block

Slide-Out Large Field

Access Box From

Underside Of Case

LED

Driver

Drawer

Enclosed

Storage Area

(Hinged)

Shelf Drawers

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