Structural Concepts K Series Montageanleitung

READ AND SAVE THESE INSTRUCTIONS

PN 54382

SELF-SERVICE REFRIGERATED DISPLAY CASES (SELF-CONTAINED & REMOTE)

Rev R Date: 2.27.2015

Oper Manuals\Standard\Self_Service_Refrig_Oper_Manual_54382.pub

HV(L)RSS

Straight Base

Cutaway Ends

HV(L)56RSS

Angled Base - Full Ends HV48RSS.3635A

Modified Base

Cutaway Ends

HV(L)39RSS (including Q3713)

Straight Base - Full Ends

HV7439RSS.3713A

Angled Base - Full Ends

HV(L)48RSS

Straight Base

With Full Ends

HV42(L)RSS

Angled Base - Full Ends HV(L)56RSS

Straight Base

Full Ends

HV(L)RSSRD

Straight Base - Full Ends

Rear Sliding Doors - Plexi Plenum

HVK(L)RSS

“K” Series

Straight Base - Full Ends

PLEASE NOTE THE FOLLOWING:

1. YOUR SPECIFIC MODEL NUMBER IS ON THE SERIAL LABEL ON CASE REAR (NEAR MAIN POWER SWITCH).

2. ILLUSTRATIONS SHOWN BELOW LIST “(L)” TO REFLECT VARYING CASE LENGTH DIMENSIONS.

3. CASES SHOWN REFLECT FULL & OPEN END PANELS / STRAIGHT OR ANGLED BASES. YOURS MAY DIFFER.

4. SEE “MODELS (AND THEIR RESPECTIVE CASE DIMENSIONS) LISTED IN THIS MANUAL” SECTION FOR

ADDITIONAL INFORMATION REGARDING SPECIFIC CASE DIMENSIONS OF STANDARD MODELS AND CDRs.

INSTALLATION &

OPERATING MANUAL

RG2Z5080 HV36112RSS.4922B

With Patisserie in Top Section

(See Patisserie Section in Manual)

HV36112RSS.4863A

Metal End Panel With Sink

HV3674RSS.5954 With

White Medex® Storage

Unit At Rear

888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com

TABLE OF CONTENTS

TABLE OF CONTENTS …………………………………………………………………………………..…......

MODELS LISTED IN MANUAL (AND DETERMINING THEIR RESPECTIVE CASE DIMENSIONS) ….

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING ...……...………….......

INSTALLATION: REMOVAL FROM SKID (LEVELERS AND RAILS vs. CASTERS) …………………....

INSTALLATION: LOWER FRONT PANEL REMOVAL (ANGLED vs. VERTICAL / SCREW vs. SLOT)..

INSTALLATION: ADJUSTING FRONT PANELS / ADJOINING UNITS / GLASS SHELVING ……...…..

INSTALLATION: ELECTRICAL CONNECTIONS / LOCKING CASTERS / ADJUSTING LEVELERS …

INSTALLATION: REFRIGERATION LINES / STUB-OUTS / DRAINS / WIRING DIAGRAMS /

VENTILATION …………………………………………………………………………………………...

INSTALLATION: DISPLAY CASE START-UP (FRONT ACCESS) ………………………………………...

INSTALLATION: DISPLAY CASE START-UP (REAR ACCESS) ……...……………………………....…..

DRAIN, HOSE AND BRACKET PLACEMENT ………………………………..…………..……….……..…..

NIGHT AIR CURTAIN OPERATING INSTRUCTIONS (OPTIONAL) …………..…………...……….....….

SECURITY GRID INFORMATION ……………………………………………………..……..….……....…....

MAINTENANCE FUNDAMENTALS - STANDARD LIGHT FIXTURES ...…………..……..…….…….......

MAINTENANCE FUNDAMENTALS - LED LIGHTS/BRACKETS/SHELVES/DRAIN/TXV VALVE …......

MAINTENANCE FUNDAMENTALS - REFRIGERATION PACKAGE, TEMPERATURE

CONTROLLER, CONDENSATE PAN ………………………………………………………………...

MAINTENANCE FUNDAMENTALS - HOT GAS LOOP CONDENS. UNITS (HV48RSS.5536, Etc.) ….

MAINTENANCE FUNDAMENTALS - HOT GAS LOOP CONDENS. UNITS (HV3674RSS.5954, Etc.) .

MAINTENANCE FUNDAMENTALS - REAR DOORS / REAR PLENUM / MAGNETIC AIR FILTER …..

MAINTENANCE FUNDAMENTALS - MEDEX® STORAGE UNIT/SUPPLY ORGANIZER DRAWERS

(MODEL HV3674RSS.5954 ONLY) …………………………………………………………………...

MAINTENANCE FUNDAMENTALS - PATISSERIE AREA (MODEL HV36112RSS.4922B ONLY)…….

GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL) ………………..…..……..…..

TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL) ..……….…….……..…….….

GENERAL CLEANING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) ...……....

TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) …….…...

TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) -

CONDENSING SYSTEM .............................................................................................................

TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) -

EVAPORATOR SYSTEM .............................................................................................................

PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDER) …….......

MAINTENANCE FUNDAMENTALS - HONEYCOMB AIR DIFFUSERS (TO BE PERFORMED BY

SERVICE TECHNICIANS ONLY) …………………………………………………………………………..…..

SERIAL LABEL INFORMATION & LOCATION ..……………………………………...…....……………...…

TEMPERATURE CONTROLLER - CAREL® ...…..……………………..……..…………………...…….…..

TEMPERATURE CONTROLLER - DIXELL® XM670K and XM679K ……..……………………………….

TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...……….…..........

4-5

14-15

16-17

25-26

30-32

38-40

41-43

MODELS LISTED IN THIS MANUAL (AND DETERMINING THEIR RESPECTIVE CASE DIMENSIONS)

2287 2595 2613 2613A 2613B 2852C 3153 3916 HVK3696RSS.5159A

HVK36144RSS.5159B HVK48RSS HVK56RSS HVK74RSS

HVK74RSS.5142A HVK96RSS HVK96RSS.5142 HVK4296RSS

HV28RSS HV28RSS.3635B HV38RSS HV38RSSRD HV48RSS

HV48RSS.2917 HV48RSS.3620 HV48RSS.3635A HV48RSS.3735A

HV48RSS.5536 HV48RSS.5975 HV56RSS HV56RSS.3928A

HV56RSS.3935A HV56RSS.4203 HV56RSS.5010 HV56RSS.5381

HV74RSS HV74RSS.2846B HV74RSS.2852 HV74RSS.3905B

HV74RSS.3928 HV74RSS.3941 HV74RSS.3941A HV74RSS.4104

HV74RSS.4444 HV74RSS.4447A HV74RSS.5009 HV74RSS.5028

HV74RSS.5287 HV74RSS.5543 HV96RSS HV96RSS.3905

HV96RSS.4070 HV96RSS.4105 HV96RSS.4645 HV96RSS.5161

HV96RSS.5289 HV96RSS.5290 HV96RSS.5975C HV112RSS

HV112RSS.2852D HV114RSS HV144RSS HV34144RSS

HV34144RSS.4993 HV34144RSS.4993A HV3638RSS HV3648RSS

HV3656RSS HV3674RSS HV3674RSS.4922 HV3674RSS.5954

HV3696RSS HV36112RSS HV36112RSS.4922B HV36112RSS.4992B

HV36112RSS.4863A HV4256RSS HV4274RSS HV4296RSS

HV5656RSS HV5656RSS.5382 HV7439RSS HV38RSSRD

HV48RSSRD HV56RSSRD HV74RSSRD HV96RSSRD HV112RSSRD

HVLD48RSS.4125 RG2Z5080 HV74RSS.6527 HV96RSS.6527

HV74RSS.6533 HV96RSS.6533 #80-02791 (DOC OPTION #80-02791)

DETERMINING YOUR MODEL AND ITS CASE DIMENSIONS:

Note 1. Your model number can be found on serial label at rear of case (near main power switch).

Note 2. Dimensions of most models can be found at www.structuralconcepts.com. Simply enter

the case model number into the Product Number Search box. Click the product specification link

for complete dimensions.

Note 3. If your specific model is not found, contact technical service (phone number is listed at

Technical Service section in this manual) for dimensions.

Note 4. CDRs (Customer Design Requests) are listed with a 4-digit number. All CDR dimensions

are very similar (and some identical) to standard model dimensions.

THIS OPERATING MANUAL ENCOMPASSES THE FOLLOWING MODELS (AND/OR THEIR

RESPECTIVE CDRs):

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2

WARNING

Hazardous moving parts. Do not operate unit with covers removed.

Fan blades may be exposed when deck panel is removed.

Disconnect power before removing deck panel.

WARNING

Risk of electric shock. Disconnect power before servicing unit.

CAUTION! More than one source of electrical supply is

employed with units that have separate circuits.

Disconnect ALL ELECTRICAL SOURCES before servicing.

WARNING

Condenser Pan is Hot!

Disconnect and allow to cool

before cleaning or removing from case.

WARNING

ELECTRICAL

HAZARD

WARNING

KEEP

HANDS

CLEAR

WARNING

HOT

SURFACE

OVERVIEW

 These Structural Concepts self-service cases are

designed to merchandise packaged products at

41 °F (5 °C) or less product temperatures (unless

custom cases with wire rack shelving).

 Cases should be installed and operated according to

this operating manual’s instructions to insure proper

performance. Improper use will void warranty.

TYPE I vs. TYPE II ENVIRONMENTAL CONDITIONS

This unit is designed for the display of products in

ambient store conditions where temperature and

humidity are maintained within a specific range.

 Type I display refrigerators are intended for use in an

area where environmental conditions are controlled

and maintained so that the ambient temperature does

not exceed 75 °F (24 °C) and 55% maximum humidity.

 Type II display refrigerators are intended for use in an

area where environmental conditions are controlled

and maintained so that the ambient temperature does not

exceed 80 °F (27 °C) and 60% maximum humidity.

 If unsure if your unit is Type I or II, see tag next to serial

label. See SERIAL LABEL LOCATION &

INFORMATION LISTED / TECH INFO & SERVICE

section in this manual for sample serial labels.

COMPLIANCE

 Performance issues when in violation of applicable

NEC, federal, state and local electrical and plumbing

codes are not covered by warranty.

 See below compliance guideline.

WARNINGS

 Following are important warnings to prevent injury or

death.

 Please read carefully!

 See next page for PRECAUTIONS.

COMPLIANCE

This equipment MUST be installed in compliance with

all applicable NEC, federal, state and local

electrical and plumbing codes.

ATTENTION

CONTRACTORS

OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2

PRECAUTIONS

 Following are important precautions to prevent

damage to unit or merchandise.

 Please read carefully!

 See previous page for specifics on OVERVIEW, NSF

TYPE, COMPLIANCE and WARNINGS.

WIRING DIAGRAM

 Each case has its own wiring diagram folded and in its

own packet.

 Wiring diagram placement may vary; it may be placed

near ballast box, field wiring box, raceway cover, or

other related location.

CAUTION! GFCI BREAKER USE REQUIREMENT

If N.E.C. (National Electric Code) or your local code

requires GFCI (Ground Fault Circuit Interrupter) protection,

you MUST use a GFCI breaker in lieu of a GFCI receptacle.

CAUTION! LAMP REPLACEMENT GUIDELINES

LED lamps reflect specific size, shape and overall design.

Any replacements must meet factory specifications.

Fluorescent lamps have been treated to resist breakage and

must be replaced with similarly treated lamps.

CAUTION

CAUTION! POWER CORD AND PLUG MAINTENANCE

Risk of electric shock. If cord or plug becomes damaged,

replace only with cord and plug of same type.

CAUTION! ADVERSE CONDITIONS / SPACING ISSUES

 Performance issues caused by adverse conditions are NOT warranted.

 End panels must be tightly joined or kept at least 6-inches away from

any structure to prevent condensation.

 Unit must be kept at least 15-feet from exterior doors, overhead HVAC

vents or any air curtain disruption to maintain proper temperatures.

 Unit must not be exposed to direct sunlight or any heat source

(ovens, fryers, etc.).

 Tile floors, low ceilings or small rooms increase noise level. Whisper

Cool compressor blankets or remote units resolve noise level issues.

 Keep at least 8-inch clearance above unit for air discharge

(self-contained units only).

CAUTION

CAUTION! CHECK CONDENSATE PAN POSITION AND PLUG

Water on flooring can cause extensive damage!

Before powering up unit, check the following:

 Condensate pan MUST BE positioned directly under

condensate drain.

 Condensate pan plug MUST BE securely plugged into

receptacle.

1. Remove Case From Skid (Levelers and Rails)

 Remove shipping brace that may be securing case to

skid.

 Support case to prevent tipping.

 Caution! Levelers can be damaged if case hits floor

with heavy force!

Note: Case can be repositioned

with pallet truck when front lower

panel is removed. Blocking may

be necessary to obtain adequate

height.

Slide Skid Out

 Carefully slide unit to rear of

skid and tip backward off

skid.

 Illustration may not reflect

every feature or option of

your particular case.

2. Remove Case From Skid (Casters)

Remove shipping brackets that may be securing

casters to skid

 Place ramp up against skid (to allow case to

smoothly slide off from skid).

 Maintain support of case at all times or center

of gravity may cause case to fall.

 Unlock Casters. Roll unit to rear of skid.

Roll down ramp and off from skid.

Ramp

Caution!

Support while

rolling case

down ramp.

Note: Illustrations shown

reflect a general outline of

sample cases and do not

reflect features or options of

your particular model.

INSTALLATION: REMOVAL FROM SKID (LEVELERS AND RAILS vs. CASTERS)

3A. Angled Lower Front Panels (Screws)

Upper Panel Support:

>> Remove screws located behind upper front panel. Lower

Panel Support:

>> For most applications, screws secure the lower panel

support (located below front panel) to the unit.

>> See illustration at top-right.

3B. Vertical Lower Front Panels (Screws)

> Front Panel Upper Support (With Screws): Remove caps

& screws holding deck support in place.

> Front Panel Lower Support (With Screws): For most

cases, screws secure the front panel lower support to base.

>> Remove screws holding front panel lower support to

display case base.

>> Vertical lower front panel can now be removed.

>> See illustration at mid-right).

3C. Front Panel Removal / Replacement

>> No screw removal is required for removing front panel.

>> Raise front panel up (lifting slots off hooks) inside front

panel support bracket and pivot outward to free slots from

front panel hooks. Lower front panel downward and out,

away from case.

>> Place panel in secure location while performing cleaning

or service.

>> Return front panel in reverse order it was removed.

3D. Lower Toe-Kick Removal / Replacement

>> No screw removal is required to removed lower toe-kick.

>> Simply lift lower front panel slots up and off case hooks.

>> Place panel in secure location while performing cleaning

or service. Replace in reverse order it was removed.

Remove

screws.

Lift out.

Angled

Lower Front

Panel

Lower Panel

Support

*Apply Upward Pressure

Upper Panel

Support

INSTALLATION: LOWER FRONT PANEL REMOVAL (ANGLED vs. VERTICAL / SCREW vs. SLOT)

Vertical Lower

Front Panel

Upper Support

Front Panel

Lower Support

Deck

Support

Typical

Side

Panel

Display

Case

Base

Lower Toe-Kick

Front Panel

Lower Toe-Kick Hooks

Slots (Typ.)

Front Panel Hooks (Typ.)

Front Panel

Support Bracket

4. Adjusting Upper Front Panels

 Remove screw cover and loosen adjustment

screws.

 Adjust alignment and tighten screws.

 See illustration at mid-right.

5. Bolting and Caulking Units Together

Follow these steps to assure a secure, level lineup.

A. Begin lineup leveling from highest point of floor.

B. After the ’first’ case is level, apply industrial grade

butyl caulk on non-visible areas (at case end).

Use industrial grade silicone sealant on visible

areas (at case end).

C. Form Two (2) Caulk/Sealant Lines: (Sanitation

and Refrigeration). See illustration at mid-right for

outline of caulk/sealant lines.

D. Line up ‘second’ case bolt-hole to bolt-hole to

‘first’ case.

E. Using SCC-supplied bolts (found in installation

packet), insert bolts in bolt hole locations (shown

at right). You may need to remove decking to

access lower bolt holes.

F. Caution! Front of cases MUST be flush with each

other! After leveling, cases are to be same height.

G. Using SCC-supplied nuts & bolts, lightly tighten

each of the 5 to 8 bolts in a cross-wise pattern.

Work your way around the pattern, tightening

more firmly at each pass. Do not firmly tighten

one bolt and then start on the next!

H. After the cases are bolted together, level the

‘second’ case. Repeat this process for each case

to be adjoined.

I. After all lined-up cases are level, seal all seams

with industrial grade silicone sealant.

6. Glass Shelving (or Sneeze Guard)

Glass shelving and (on certain cases sneeze guards)

will be packed separately.

 Caution! Two installers may be required to

properly lift and install of large pieces.

 Grasp firmly and carefully install.

 Caution! Check that plastic edging is intact

before placing glass shelving onto brackets!

 Plastic edging must not be removed from glass

shelves. Contact Structural Concepts for

replacement edging (see TECHNICAL

SERVICE CONTACT INFORMATION section).

 Check that glass shelving is in proper position

before placing product in case.

Loosen

Adjustment

Screws

Upper

Front

Panel IN / OUT

IN / OUT

DOWN

Remove Screw

Cover Cap

Glass

Shelves

Sneeze

Guard

INSTALLATION: ADJUSTING FRONT PANELS / ADJOINING UNITS / GLASS SHELVING

Deck

Approximate hole

locations pointed

at with arrows

( ) for bolting

units together.

Sanitation Bead

Refrigeration Bead

Sanitation

Bead

Refrigeration

Bead

7. Electrical Connections

A. Rear Wire-Ways

 Remove screws from rear wire-way cover to

access electrical leads.

 Wiring runs case to case through base cut-outs.

 Knockout is provided in bottom of wire-way for

stub-out connection.

 See illustration at top-right.

Note:Wiring process must be performed by

certified electricians only.

 Voltage rating is on serial label at case rear.

B. Rear Ballast Box

 Remove 4 screws from ballast box face.

 Remove screws from rear panel (if any).

 Remove 3 screws from inner support.

 Knockouts are located on side and rear of box

for making electrical connections.

Note:Wiring process must be performed by

certified electricians only.

 Serial label (at case rear) lists voltage rating.

C. Front Ballast Box

 Remove front panel.

 Stub-out connections are in ballast box.

 Remove ballast box covers.

 Knockouts are on sides and front of ballast

assembly for making electrical connections.

Note:Wiring process must be performed by

certified electrician only.

 Voltage rating is on serial label at case rear.

8. Cases With Casters: Lock and Unlock

 To lock casters, press down on lever.

 To unlock casters, pull lever up.

 See illustration at right.

9. Cases With Levelers: Adjust Levelers

 After case is in position, adjust case so it is level

and plumb (see illustration at right).

 You may need to remove front and/or rear

Toe-Kick to access levelers.

 Use adjustable wrench (and possibly a pry bar)

to adjust leveler.

 Do not use pry bar on toe-kick (it may buckle).

 Do not use pry bar on end panel (it may chip).

 Use pry bar ONLY on base frame to avoid

damaging case.

 Use a block to reach base frames with pry bar.

 See illustrations at right.

Front Ballast

Box Covers Electrical Leads

Access

Raceway

Cover

Ballast

Wireway

Ballast Box

Inner Support Case

Rear

Case Rear

Side View

INSTALLATION: ELECTRICAL CONNECTIONS / LOCKING CASTERS / ADJUSTING LEVELERS

Pry Bar

Base

Frame

Leveler

Adjustable

Wrench

Toe-Kick

Block

Locked

Unlocked

10. Refrigeration Line Stub-out Connections

(Remote Units)

 Remove front panel.

 Refrigerant stub-out access opening is usually at

the front on the left hand side of the base (see

illustration at top-right).

 Stub-out connections are accessed from inside

the case. Remove interior decks and fan shroud

assembly to access.

 Remove foam material (if any) from the entry

hole provided in tub drain trough.

 Fill access hole with suitable filler/foam to insure

watertight integrity of tub.

 Caution! All suction lines must be insulated

at underside of tub.

 Refrigeration line stub-out locations are either at

case rear or side (as shown mid-right).

 Sweat the suction line and liquid line

connections.

11. Refrigeration Drain Connection

(Remote Units)

 Depending upon drain access needs, either front

or rear panel may be removed to gain access to

drain stub-out.

 1.5” male PVC stub-out connection is under the

case on the right hand side.

 Drain stub-out may be at case center in

extended length cases.

 Connect tub drain to floor drain. Maintain

1/4”-fall per foot to provide proper drainage.

 Illustration at top-right may not reflect every

feature or option of your particular case.

12. Condensate Pan / Drain Position

(Self-Contained Units)

 Remove the rear panel by lifting up & out.

 Slide the refrigeration package out from case.

 Condensate pan is now accessible.

 Insure that the condensate pan is positioned

under the PVC condensate drain trap.

 Caution! Check that condensate pan is

plugged into receptacle inside base. If not,

water may drain onto floor, causing damage!

 Lower rear panel back into place.

 See Drain, Hose and Bracket Placement

section in this operating manual for details.

Refrigeration Line

Pass-Through at

Case Underside

Cutout

Drain Stub-Out (May Be

At Case Center In

Extended Length Cases)

13. Electrical Wiring Diagram

 Each case has its own wiring diagram

folded and in its own packet.

 Wiring diagram placement may vary; it may

be placed near condenser fan cover, ballast

box, raceway cover, or other related

location.

14. Ventilation and Clearance

 Self-Contained refrigerated cases must

maintain airflow clearance of 6” (minimum) to

12” (recommended) at front and rear.

 Restriction of air can void warranty.

 Illustration below may not reflect every feature

or option of your particular case.

INSTALLATION: REFRIGERATION LINES / STUB-OUTS / DRAINS / WIRING DIAGRAMS / VENTILATION

Rear Refrigeration

Line Stub-Out

Access

Side

Refrigeration

Line Stub-Out

Access

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BIRO 22 Service-Handbuch