Oneida Air Systems 2 HP Commercial Cyclonic Dust Collector Bedienungsanleitung

2 HP

Commercial Cyclonic

Dust Collector

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204

Ph ne 1-800-732-4065 315-476-5151 Fax 315-476-5044 www. neida-air.c m

Owners Manual

I. System Start-Up Information

1. Read the installation and maintenance instructions as well as the recommended

safety practices in this manual.

2. Install Ductwork completely before operating collector:

A. Seal ductwork with silicone sealant or duct tape.

B. Have Dust Bin in place and sealed.

3. Have licensed electrician wire Fan / Blower according to wire diagram on pg. 13

in this owners manual.

4. Have licensed electrician check current draw on motor with all gates open. Current

draw should not exceed maximum motor amperage. (OAS is not responsible for

damage to motors caused by improper installation, wiring or failure to follow these

directions.

Caution

The Direct Drive Fan / Bl wer makes the system t p heavy!

Use extreme care when setting the unit up!

Warning

If amperage is t high - shut d wn immediately!

(See tr ublesh ting secti n.)

Warning

D n t perate Fan / Bl wer unless Cycl ne and Dust Bin

are in place. M t r will ver heat!

Warning

Check amperage draw during perati n with all blast gates

pen. Make certain amperage is n t utside perating limit

indicated n m t r plate!

O.A.S. 2004

2HP C mmercial W d Dust C llect r Owners Manual

II. 2hp Commercial Configurations

1. No Filter - Vent Outside -

3. External Tube Filters -

2. External Cartridge Filter -

Cartridge Filter Media

1 Pleated Cartridge Filter 39 80 Sq. Ft. or 62 130 Sq. Ft.

Spun bonded Polyester BIA ZHI / 487 Test - Rated C

Captures 99.9% of Test Material between 0.2 - 2.0 microns

@ 11 FPM Face Velocity

D NOT rem ve fabric straps fr m filter.

Tube Filter Media

12 oz. Needle Felted Polyester Tube Filters, singed on the inside.

10 to 1 air to cloth ratio is recommended.

FT-19 Tube Filters / 18.8 ft of filter area / 12 dia. x 6 long /

7.5 - 8 ceiling height

FT-25 Tube Filters / 25 ft of filter area / 12 dia. x 8 long /

9 - 10 ceiling height

FT-31 Tube Filters / 30 ft of filter area / 12 dia. x 10 long /

12 ceiling height

BIA ZHI / 487 Test - Rated C

Captures 99.5% of test material between 0.2 - 2.0 microns @ 11

FPM face velocity.

1. No Filter

Caution:

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide can be drawn into the shop from furnaces,

water heaters or other appliances.

2. External

Cartridge

Filter

3. External

Tube

Filter

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2004

Silencer

included

/ Filter

Silencer Included with Filter

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2004

III. General Specifications Fan Performance Curves

- Sleeve kit adds 7 (4 is minimum

- 35 gal. bin is 22 dia. x 22.5 h / 55 gal. bin is 22 dia. x 35.5 h

- Several Filter Options Available- Galvanized steel construction

- The collector can be hung on the wall, from the ceiling, or free standing support using

the 11 ga. angle iron ring at the top

(See assembly instructions

2.0 hp

Height without

Dust Bin

Cyclone

Diameter

Inlet

Diameter

Weight without

Dust Bin

TEFC Baldor

Motors

SF 1.15 / F4 Class

115v / 20 amps

208 - 230v /

11.4 - 10 amps

Thermal Overload Protection

64.25 21 7

Approx. Wt.

122 lbs.

w/o drum or filter

Static pressure and volume together determine

a fans performance. Several factors, such as

layout of ductwork and diameter of openings,

can affect a fans performance.

2hp Commercial System

1405 max cfm

Industrial TEFC 2hp motor

115v / 20 amps. 208 - 230v / 11.4 - 10 amps

18 gauge galvanized cyclone & integral blower

7 dia. inlet / rectangular outlet

13.5 dia. x 4 wide cast aluminum fan wheel

back inclined non-sparking, non-ferrous balanced to .3 mil

Sound 74 -75.5 dB with Filter and Silencer

2hp Commercial System Performance Curve

1600

1400

1200

1000

800

600

400

200

Air Flow (CFM

Static Pressure @ Cyclone Inlet

012345 7689

1405 1349

1251

1146

954 779

551

Max. CFM 1405

1405

1349

1251

1146

954

779

551

1.86

1.82

1.81

1.77

1.74

1.61

1.40

(Output

CFM

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2005

IV. Dimensions

For Minimum Mounting Heights

*Dimensi ns subject t slight variati n in manufacturing.

2hp Outlet Detail

Outlet

4 13/16

6.5

7.5

Outlet - Can be rotated

independent of the inlet.

Inlet

21

23

Rotation

Top View

21.75

Bolt

Circle

24.5

Outlet

Wall Mounts

13 (39

18 (62

Cyclone

Barrel

1.5

30

2.625

12

External Tube Filter

Number of

tubes depends

on mounting

height and

filter area

required.

FTS060000 - 72 L

FTS080000 - 96 L

FTP080000 with zippers 96 L

(No 5 gal. bucket needed.

FTP100000 - 120 L

Note: Check drum height, it will

affect your bracket height.

Always check the

actual system

height to

determine your

mounting height.

4 (62

25.125

52.5 (62 Filter 50 (39 Filter

9

10.5

16.5

26.5

6.5 Flex

22.5 - 35 gal.

34 - 55 gal.

85 - 35 gal. / 94 - 55 gal.

2 Collar

drum

7 Dia.

2 Collar

1 for 62 Filter

54

4 13/16

Overall - 92.5 (35 gal. & 39 Filter 96(35 gal. & 62 Filter / 105.5 (55 gal.

80 w/ 55 gal. drum

71 w/ 35 gal. drum

To lowest Bracket hole.

35 gal. - 70.5

55 gal. - 79.5

6 (39

Included

Internal

Silencer

39 Filter

62 Filter

52.5 (62 Filter 50 (39 Filter

V. General Tube Filter Layout Dimensions

8 hole double wide plenum

32 3/4 wide x 76 long x 12 high

with 1/4 flange

7 hole single wide plenum

15 wide x 112 1/2 long x 12 high

6 hole double wide plenum

32 3/4 wide x 62 long x

12 high

5 hole single wide plenum

15 wide x 82 1/2 long x 12 high

4 hole single wide plenum

15 wide x 68 1/2 long x 12 high

5 hole double wide plenum

32 3/4 wide x 62 long x

12 high

4 hole double wide plenum

32 3/4 wide x 48 long x

12 high

Offset

Inlet

Plenum

(Plenum

will be 1 1/4

off wall

27.125 8 12 18

2hp Cyclone

with Fan

Plenum can g t the right r left f the cycl ne.

Many c nfigurati ns are p ssible.

Inlet

Outlet

Outlet can be r tated and

riented independent f inlet.

Square to Round

Transition

w/ gasket

Silencer Large Radius

Adjustable Elbow

w/ centerline radius

of 1.75

13

External Filter

Plenum 39

24.875

2 HP Cycl nic W d Dust C llect r Owners Manual O.A.S. 2004

18

External Filter

Plenum 62

27.375

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2004

Plenum Box

Standard 5 gallon buckets

(Not provided with system

Tube Filters

16oz. Needle Felted Polyester

1 Micron Filtration

HC - 12

Hose Clamps

HC - 12

Hose Clamps

Fan / blower exhaust air is blown into chamber

evenly dividing the air between the filter bags

U.S. TEFC Motor

Angle Iron Wall

Brackets

support fan

housing and

cyclone

Cyclone inlet

7 dia. - 2hp

8 dia. - 3hp

Connect to main duct

run out to

woodworking

machines

Cyclone

Barrel

Cyclone Preseparator

separates 99% of the

wood waste from the

air stream. Eliminates

wear on the fan wheel

and maintenance on

the filter.

Cone

Flex Hose

Dust Bin

Light weight 35 or 55

gal. fiber dust bin. Steel

drum available for

outside applications.

Note: For cyclonic preseparation there must be an air tight seal between cyclone and dust

container. Dust bin must be located vertically under cyclone, material drops down by gravity.

Hose Clamp

VI. General Assembly

Vortex Tube

Fan

Blower

Outlet

Band Clamp

Rubber Gasket

Band Clamp

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2004

11.25

VII. Bracket Assembly

1. You must determine the direction the fan outlet will point to

proceed with this mounting assembly. The collector will seem

quieter if the outlet is aimed away from the area people tend to

work. Slots in the brackets are .406 x 1.00

Note: Bolts included to mount bracket to collector. Hardware

NOT included to mount to wall.

2. Mount wall bracket. For wall mounting, the bolt centers on

the brackets are at 16 to accomodate most wall stud spacing.

See Fig. 1 & 2. Use a Level to ensure straightness.

3. Attach bracket to wall with lag screws, concrete anchors, or

other suitable hardware. See Fig. 2 & 3. N te: When installing

the brackets n a c ncrete wall, m unt 2 x 4s between wall and

brackets t stabilize and dampen vibrati n.

4. Position Angle Ring holding the fan housing over bracket.

Line up one hole in Ring with hole in each bracket at desired

rotation of outlet. If rotation you desire does not correspond to

an existing hole in Angle Ring, drill new ones. Use three 3/8

bolts (included with washers & lock washers to secure the fan.

See Fig. 4.

6. Attach tightly with bolts. See Fig. 4.

.406 x 1.00

Note: Please do not install an Oneida Dust Collection System alone. Competent

assistance is advisable. Units are heavy!

* Optional Mounting Direction

3 3/16

16

23 1/4

12 Ga.

Level

80 w/ 55 gal. drum

71 w/ 35 gal. drum

Height to lowest hole.

O.A.S. 2004

2HP C mmercial W d Dust C llect r Owners Manual

VIII. General Assembly Instructions - All Models

1. Wire motor according to wiring diagram on page 13. Use

a cord rated for a minimum of 20 Amps. Make sure the cord

you use is rated for the same power as the motor. Always

follow motor plate diagram and wire for correct rotation. (See

Wiring diagram secti n)

2. Secure fan assembly to Bracket (See Bracket assembly

Pg. 8 then attach cyclone barrel with ductwork clamp ring to

the fan assembly. Check to see if rubber seal is attached to

barrel top. Align the inlet of the cyclone in the proper direction

for the system. See Fig. 1.

3. Attach the cone to the barrel with the metal clamping ring.

Lightly tighten the ring bolt. It is important that there is no air

leakage between the cone and barrel of the collector. There

should be a black rubber seal between the cone and barrel.

See Fig. 2

4. Attach flex hose to bottom of collector and to lid of dust bin.

Securely fasten hose clamps. Cut excess length of flex hose

if needed. Longer flex hoses are available for installations

requiring more height. There must be an air tight seal between

the collector and dust bin. See Fig. 3

5. Make sure the dust bin lid sits securely and the rubber

gasket on the bin lid is in place on the barrel. Maintain an air

tight seal between cyclone and dust bin to prevent motor from

overheating

due to over amperage draw.

6. Attach the ductwork from the woodworking machines to the

inlet of the collector.

7. For External Cartridge, Tube Filter or No Filter models see

following pages 10 and 11.

8. On external filter models, attach Filter Plenum Assembly or

External Cartridge Assembly with 4 bolts. See Filter Assembly

Secti n, pages 10 & 11 f r details.

Fan

Assembly

Cyclone

Barrel

Clamp

Ring

Collector

Hose Clamp

Flex Hose

Dust Bin

2Barrel

Cone

Clamp

Ring

Wiring should be done by a licensed electrician!

Rubber

Seal

Outlet

Inlet

IMPORTANT:

Do not operate the collector until the dust bin is in place

and the connector is air tight or motor damage could result!

Stay clear of fan exhaust hile collector is operating.

Quick

Release

Clamp

Rubber

Seal

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