Oneida Air Systems Dust Deputy AXD001004 Bedienungsanleitung

OneidaAir Systems, Inc. 2010

OneidaAir Systems, Inc. 1001 W. Fayette St., Syracuse, NY 13204

Ph. 1.800.732.4065 or 315.476.5151 / Fax: 315.476.5044

www.oneida-air.com

The Original

Owner’s Manual for:

D.I.Y. - AXD001004

Deluxe Kit - AXD000004

Ultimate Kit - AXD000009

U.S. Patent #7,282,074

E.U. Patent Pending

ZBM000027 5_10

OneidaAir Systems, Inc. was founded in 1993 to bring

cost effective, state-of-the-art dust collection systems

and material handling ductwork to woodworking shops.

OAS designs and manufactures industrial grade dust

collection systems that create a practical, safe and

healthy work place environment.

Call today or go to our website

for a FREE catalog of all of our

systems and ductwork.

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualiﬁed technicians

and sales staff are available 7:30am - 6:00pm ESTMon. - Thurs. and 7:30am - 5:00pm

EST Fri. to answer any questions concerning OAS products and dust collection. Call for

ductwork design and ductwork quotes, including system pricing and shipping cost.

Read the entire Owner’s Manual before assembling or operating system!

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

TableofContents Page

1 18

System Start-Up Information

D.I.Y. & Deluxe Kit Contents and Dimensions

Ultimate Kit Contents and Dimensions

D.I.Y. Dust DeputyAssembly

Deluxe Dust DeputyAssembly

Ultimate Dust DeputyAssembly

Installing the Dust Bagger for the Ultimate

Attaching Cyclone to Vacuums

Adding Cyclones

Troubleshooting

Super Dust Deputy

Accessories

Terms and Conditions

7 - 8

10 - 11

17 2

I.SystemStart-UpInformation

Read the installation and maintenance instructions as well as the recom-

mended safety practices in this manual and your shop vacuum’s owner’s

manual before assembling and using the Dust Deputy.

Some dusts are highly ﬂammable or explosive. Learn / know

what you are dealing with. Follow all local, state, federal &

NFPAcodes and guide lines.

Safety Instructions to be Strictly Followed.

Wood dust mixtures are highly ﬂammable and can be explosive.

NEVER introduce sparks or sources of ignition into collector.

1.) Use 10 gal. or smaller drum size.

2.) Dump drum after each use.

3.) Ground system. (See pg. 4)

The Dust Deputy is made from static dissipating plastic.Additional grounding is

recommended for increased safety. See grounding instructions.

Keep ﬁre extinguishers handy at all times.

Can be used for collecting non-ﬂammable liquids.

NEVER leave wood dust in a building or vehicle.

Always read your shop vacuum owner’s manual for safety procedures

regarding the operation of your shop vacuum.

Do not vacuum, or use this Dust Deputy near ﬂammable or combustible liquids,

gases, or explosive dusts, such as gasoline or other fuels, lighter ﬂuid, cleaners,

oil-based paints, natural gas, hydrogen, coal dust, magnesium dust, grain dust,

aluminum dust, sugar dust, ﬂour dust or gun powder.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches,

or hot ashes.

To reduce the risk of health hazards from vapors or dusts, do not vacuum toxic

materials unless a HEPAﬁlter is used. Do not use or store near hazardous

materials.

WARNING/SAFETY

OtherProductsByOneidaAirSystems

Dust Cobra

V - Systems

Super Dust Gorillas

Smart Dust Collector

Pro Systems

Gorilla Vac

Adust collection

solution for portable,

table top, and hand

power tools with

small dust ports. 1.5 / 2 / 3hp dust collector

for the home hobby shop.

Self-regulating, variable

speed dust collector.

2 / 2.5 / 3 / 5hp dust

collectors for the home

and professional shop.

2 & 5hp dust collection

for professional shops.

Industrial vacuum that

easily handles most

hand power tools.

3x the air performance

of most shop vacuums. Our quietest system.

Automatically adjusts to

the collecting conditions to

deliver optimal power for

the job at hand.

Award-winning dust

collection.

5 year warranty.

No loss of suction.

Eliminates clogging.

Works for vacuuming the

ﬂoor up to your most dust

producing power tool.

Ultra-high efﬁciency

cyclonic separation.

Easy assembly.

HEPA media ﬁltration.

99.97% @ 0.3 microns.

HEPA media ﬁltration.

99.97% @ 0.3 microns.

HEPA media ﬁltration.

99.97% @ 0.3 microns.

HEPA media ﬁltration.

99.97% @ 0.3 microns.

HEPA media ﬁltration.

99.97% @ 0.3 microns.

35 gal., plastic bag lined

collection drum.

Call us for our

FREE

FREE catalog showing

all of our dust collection systems, duct-

work and accessories

3 16

DeluxeKitContents Plastic Dust Deputy w/ Plastic Drum - AXD000004

Dimensions

- Drum Cyclone 11” Plastic (1) - VXC110002

- 5 Gal. Plastic Bucket (2) - SDS050001

- 5 Gal. Plastic Lid w/ Bolt &

Center Holes (1) - SDX050001

- 2.5” x 5’ Hose (1) -AXD250081

- Gasket for Cyclone (1)

- Foam Block 2” x 3” x 6” (1) -AFF030306

- 3.5” Carriage Bolt (2) -AFB025350

- 5/16” Fender Washer (4) -AFW170000

- 3/4” Hex Head Bolt (6) -AFS015920

- 1/4” Whiz Lock Nut (8) -AFT000005

- Washer Flat 1/4” (6) -AFW025000

- Owner’s Manual (1) - ZBM000027

II.D.I.Y. KitContents Plastic D.I.Y. Dust Deputy - AXD001004

With the D.I.Y. Dust Deputy, you only receive the plastic cyclone.

You must supply all hardware and buckets yourself.

Inlet

for Tool

Hose

Outlet

to Shop

Vacuum

14”/

355.6mm

D.I.Y. Cyclone

Deluxe Kit

12”/ 304.8mm

15.5”/

393.7mm

5 Gallons /

19 Liters

29.25”/

742.95mm

Tapered inlet from

1.9”/ 48.26mm to

2.2”/ 55.88mm.

Outlet dimensions

are the same.

2.5”/

63.5mm

Fire Hazards and Codes

Warning! Explosion and ﬁre hazard! Never vacuum ﬂammable ﬂuids or gas, oil, alcohol, solvents,

etc. Do not operate near ﬂammable ﬂuids or gas. Never vacuum warm ﬂuids or materials at more

than 140 deg. F (60 deg. C), such as burning cigarettes, ashes, glowing coals, etc.

Warning! Do not vacuum hazardous / carcinogenic dust unless a HEPAﬁlter is installed.

Always keep ﬁlter cartridge clean so the vacuum operates properly.

Empty Dust Deputy waste can frequently. Never leave ﬂammable material in your Dust Deputy or

shop vacuum.

Returned Goods Policy

Buyer must inform O.A.S. of any shortage or damage, by so noting in writing, on the freight delivery

bill prior to signing to indicate receipt of shipment. All claims, including claims covered under the

limited warranty, are subject to inspection and investigation by O.A.S. O.A.S. reserves the right to

inspect, investigate all returned products before Buyer’s claim is settled. All products returned for a

cashrefund mustbeunused, resaleableandpurchased within30days. There areno refundsonﬂex

hose,custom madecomponents or partialkit items.Kitsmust bereturned infull(all components)for

credit. There will be a 25% restocking fee applied to any returned items. Buyer must call and

get an RMA(Return Authorization Number). Merchandise must be shipped to us prepaid.

Limited Warranty

Oneida Air Systems warrants products it manufactures for a period of 90 days to the original pur-

chaser from the date of purchase. Items not manufactured by O.A.S. are limited to their own manu-

facturer’s warranties. This warranty does not apply to defects directly or indirectly to misuse, negli-

gence, accidents, abuse, repairs, or alterations or lack of maintenance. This is OneidaAir Systems

solewrittenwarranty andanywarrantiesthat maybeimpliedby law,includingany merchantabilityor

ﬁtness, for any particular purpose, are hereby limited to the duration of this written warranty. O.A.S.

does not warrant or represent that the merchandise complies with the provisions of any law or acts

unless the manufacturer so warrants. In no event shall O.A.S.’s liability under this warranty exceed

the purchase price paid for the product and any legal actions brought against Oneida Air Systems

shall be tried in the State of New York, County of Onondaga.

OneidaAirSystemsshallin noevent beliable fordeath, injuries topersons orproperty orfor inciden-

tal, contingent, special, or consequential damages arising from the use of our product.

Oneida Air Systems does not warrant or authorize use of wood dust collectors for other purposes.

This includes wood products that are treated, coated, or otherwise altered from their natural state.

XIII.Terms&Conditions

15 4

III.UltimateKitContents Ultimate Dust Deputy - AXD000009

Dimensions

- Drum Cyclone 11” Plastic (1) - VXC110002

- 9 Gal. Molded Plastic Dust Box (1) - SDS090000

- Connector Hose with Cuff (1) -AXD200072

- Gasket for Cyclone base (1)

- Seal for Box (1) - RGZ025050

- Connector Elbow (1) -AXD600101

- Connector for Festool Hose (1) -AXD250225

- Rubber T-Latches (2) - AFL000007

- 1/4”x 20 x 3/4” Bolts (6)

- 10 x 32 x 1” Machine Screws (4)

- 12”Anti-Static Copper Tape - VFA050015 (1)

- 36” 1/4” O.D. plastic tubing

31”/ 787.4mm

15 1/2”/

393.7mm

Width

11 1/2”/

292.1mm

Box Capacity

is 9 Gallons /

34.2 Liters

16”/ 406.4mm

Copper

tape

Copper

tape

The included copper tape

can be used as shown on

the connectors to ground

them.

XII.Accessories Replacement HEPA Filters forYour Shop Vacuum

HEPA ﬁlters 99.97% of test material from 0.3 microns.

Part # Description

FCH000001

FCH000002

FCH000003

Cleanstream HEPA Filter for Craftsman Wet/Dry Vacs.

Replaces Sears Filter 4-17816

Cleanstream HEPA Filter for Genie, Black & Decker

Wet/Dry Vacs

Cleanstream HEPA Filter for Rigid Wet/Dry Vacs

AXS000000

AXS000001 UltraClean Scraper

Extra Tungston Carbide Blade Set

Part # Description

UltraClean Scraper

AXD300000

AXD200000

AXD100000

VSHNZZ150

AKD000000

AXD200072

VSHRFE200

1.5” Hose / Cuffs 1.5” x 1.5”

1.25” Hose / Cuffs 1.25” &1.5”

1” Hose / Cuffs 1” & 1.5”

Coupler 1.5”

HoseAdaptor Kit

Hose 2” x 6’ w/ SD Cuffs

Hose 2” x 25’ w/ SD Cuffs

Part # Description

Hose Packages (10ft. Lengths) & Options

All hose is high quality, static dissipating, wire reinforced.

Hoses have at least one 1.5” dia.

cuff to attach to cyclone inlet.

Hollow handle scraper attaches

by hose to vacuum source and

sucks debris through handle

to container. Eliminates mess

from scraping that usually falls

to ﬂoor.

Industrial grade cart that can hold 5 gal. buckets and turn your

Dust Deputy mobile!

ATD000001

ATD000002 Single Cart

Double Cart

Double Cart Single Cart

Part # Description

Dust Deputy Cart

AXD000005 Dust Deputy Drum Dolly

Part # Description

Drum Dolly

Drum Dolly increases Deputy’s mobility. Velcro

straps hold drum securely for use, yet easily

releases for emptying.

TheAdaptor Kit

makes it possible

to attach 1.5” and

1.25” hoses to the

2” inlet.

5 14

IV.AssemblyInstructionsforD.I.Y.DustDeputy

TheDustDeputyismadeofstaticdissipatingplastic.

These are the minimum parts you will need to acquire to use the Dust Deputy:

- 2” - 2 1/4” dia. Vacuum Hose to go between the Dust Deputy outlet and

your Shop Vacuum.

- (6) 1/4” x 1” bolts with nuts and washers.

-Any suitable sealant (e.g.- Silicone) to use between the cyclone base

ﬂange and the top of your dust container.Any air leak between the

cyclone and lid will affect separation performance. You should also seal

the inlet and outlet hose connections.

- Vacuum Hose to attach to Dust Deputy inlet and your tools.

- Shop Vacuum

- Dust drum or container that will withstand the vacuum pressure (We

recommend at least a 90 mil side thickness otherwise the container may

collapse when in use.) and has a lid that can be tightly sealed. (e.g.- 5 gal.

plastic drywall bucket) Drum must be 100% air tight.

Any air leak in lid or drum will affect separation performance.

For wood dust use a smaller container (up to 10 gal.)

To reduce the chance of ﬁre hazard, empty container after each use.

Hose to

Vacuum

Hose

Tools

Make sure larger

diameter hoses are

pushed up so they ﬁt

tightly over the inlet

HowtoMakeTemplateforDrumLidandAssembleDustDeputy

Sealant

8. Lid must completely seal to drum. Any air leaks will affect performance.

9.Attach one hose from top cyclone outlet to shop vacuum and the other hose from side cyclone

inlet to your tools or use hose by itself to pick up waste.

7. Put bolts through washer and cyclone base then fasten with nuts under drum lid.

6. Spread even layer of sealant between center hole and bolt

holes on drum lid. (See above diagram.) You must have a

complete seal between cyclone and drum lid or performance will be affected.

5. Use 5/16” drill bit to drill bolt holes.

4. Draw 3” dia. circle for drum inlet. Carefully cut out

3” hole in lid.

3. Connect opposite bolt holes with lines as shown

above to ﬁnd center.

2. With pen, trace around base and bolt holes.

1. Place cyclone base in center of drum lid.

XI.SuperDustDeputy

New!

Turn Any Single Stage Collector Into A Super Cyclonic Dust Collector!

Use Your

Fan Blower.

1.AddA Super Dust Deputy Cyclone.

Dust Collector, Dust

Drum and Flex Hose

Not Included.

23”

AXD002030

Part #

Turn your inefﬁcient single stage or two stage collec-

tor into a high efﬁciency cyclonic collector using your

existing blower. Retroﬁts to single stage 1/2hp to 3hp

dust collectors.

High efﬁciency cyclone separates 98% of wood waste

before the ﬁlter. Filter clogging no longer reduces air

ﬂow.

Compact footprint. Simple installation.

Reduced ﬁlter maintenance and no dusty bags to empty.

Beneﬁts & Features:

System

Dimensions Height approx. 23” / Inlet Diameter: 5” O.D.

Outlet Diameter: 6”

Powder Coated Paint Finish Over Steel

Included Super Dust Deputy Cyclone

5” SpiralAdapter

13 6

V.AssemblyInstructionsforDeluxeDustDeputyKit

1.) Place supplied gasket on plastic

drum top, lining up holes in gasket with

holes in lid.

3.) Snap lid tightly on drum and

you’re ready to go.

4.)Attach provided hose from shop

vacuum to top outlet on cyclone (A).

Use shop vacuum hose to attach to

tools. (B).

2.) Place bolt through washer then put

bolt through hole in base of cyclone.

For optional grounding, attach wire to bolt

between bolt head and washer, then attach

another washer to end of wire. Wire must

be long enough for washer to lie ﬂat on ﬂoor.

Recommended for increased safety.

Bolt

Wire Washer

Washer

Cyclone

Gasket

Lid

Floor

Base

Gasket

(Ring Terminal Recommended)

TheDustDeputyismadeofstaticdissipatingplastic.

Make sure larger

diameter hoses are

pushed up so they ﬁt

tightly over the inlet

X.Troubleshooting

ToPreventTippingProblems

ToPreventHosePullOff

Dust Deputy not separating well. (Only a tiny amount of dust should reach the

vacuum.)

Position one of the vac wheels directly under the

5 gal. pail to increase the center of gravity.

Wrap the inlet and outlet of the Dust Deputy with a layer of electrical tape

to increase the friction ﬁt.

Secure with a hose clamp.

Secure with a sheet metal screw.

Position a weight (eg. brick) on the opposite side

of the vac from the 5 gal. pail to counter-balance

the pail.

Attach the 5 gal. pail to the vacuum and add a

caster to the bottom of the pail for support and

mobility..

Low air volume.

Material swirls in cyclone and won’t drop down into drum.

Hose connections not tight.

Air leak. Check cyclone ﬂange / drum lid / barrel. Even small leaks

will affect performance.

Vacuum ﬁlter clogged. Blockage in hose.

Air leak in bottom of cyclone / drum lid or dust drum.

Large, bulkier material might swirl. Restart or temporarily cut off air ﬂow to

drop material down.

Due to the varied hose diameters, ﬂexible couplers

can be used. They are available at local hardware

stores in the plumbing section.

Some models of vacs with a short wheel base can become sligthly unstable

with the addition of a 5 gal. pail. To prevent this you can do the following:

The inlet and outlet of the Dust Deputy are shouldered and tapered to adapt

to a range of vac hose sizes. If on your model the friction ﬁt isn’t as tight as

needed you can do the following:

Shop

Vacuum

5 Gal.

Pail

Brick or Weight

Casters

Caster

7 12

VI.AssemblyInstructionsforUltimateDustDeputy

1. With a Phillips head screwdriver, attach

the two rubber latches, one on either side of

the dust collection box using the (4) 10 x 32

x 1” machine screws included

in the hardware pack. Make sure

that the handle of the latch curves

downward when attached or when

in the up position it points out.

3. Put Gasket on box top making sure gasket holes

line up with bolt holes in top.

Gasket

2. Take the provided length of gasket, peel the

protective backing off of the gasket and carefully

place the gasket ﬂat around the underside of the

box top as shown in the picture.

It is very important that there are no gaps in the

gasket where the ends meet. Make sure they

are butted together!

4. With a Phillips head screwdriver, attach

the Cyclone with the (6) provided 1/4”x 20

x 3/4” bolts. Tighten in a star pattern as

shown. Do NOT over tighten.

Star Bolt Pattern

Point inlet at

either latch.

IX.AddingCyclonestoImprovePerformance

Attach in Series

Increases particle efﬁciency.

Top View

This arrangement may be useful

for very ﬁne dust situations.

Attach in Parallel

Same particle efﬁciency but

increases CFM.

Multiple Vacuums

MoreAirﬂow to BigTools.

More CFM.

100 CFM 100 CFM

200 CFM

Your arrangement is

only limited by your

imagination!

Top View

2 or More

- Table Saw

- Jointer

- Planer

VI.AssemblyInstructionsforUltimateDustDeputy

5. Pull up latch so hole in latch goes over the pin /

boss on Dust Box top.

6.Attach hose from vacuum to the top of the Dust

Deputy cyclone outlet.

7. If you are using the Festool hose, attach included

adapter, white end ﬁrst on the cyclone inlet as shown,

then connect hose to adapter.

You can put the hoses in the box and turn the top

upside down and latch the top down to transport

the Dust Deputy to a job site so the cyclone is

protected.

VIII.OtherOptionsforSecuringDustDeputyDeluxetoVacuum

Strap to Vacuum

Velcro to Dolly

Weight in Bottom of Drum

Bolt toAttached Platform

Home-Built Cart

Bolt Bucket to Dolly

VII.InstallingtheDustBagger

VIII.PossibleWaystoAttachDustDeputyDeluxetoShopVacuums

You may want to attach your Dust Deputy

to your shop vacuum for mobility, conve-

nience or stability. There is no deﬁnitive

way to attach the Dust Deputy to a shop

vacuum. It will vary with vacuum type and

intended use. These are just a few exam-

ples of possible ways it may be done.

Some vacuums may only require one foam

block to attach the bucket. This may be

determined by vacuum body shape.

Cut the provided foam block in half. Drill

two 1/4” holes through bucket, blocks

and vacuum as shown, then using

provided long bolts, washers and nuts,

attach bucket to vac.

Cut the provided foam block to size. Drill two

1/4” holes through bucket, blocks and vacuum

as shown, then using provided long bolts,

washers and nuts, attach bucket to vac.

The mounting is only limited by your

imagination.

Use the foam blocks as spacers

between the vac and bucket then put

the assembled Dust Deputy into the at-

tached bucket to hold it securely to the

vacuum.Attach the appropriate hoses

and you’re ready to go.

Use the foam block as upper spacer between

the vac and bucket then put the assembled

Dust Deputy into the attached bucket to hold

it securely to the vacuum.Attach the appropri-

ate hoses and you’re ready to go.

To prevent tipping problems,

please see pg. 13 in this manual.

Attach vacuum hose elbow

with valve to vacuum as

shown in Fig. 5. Push in-

cluded plastic tubing into 1/4”

tubing elbow. (Fig. 1)

Push other end of tubing into

1/4” tubing valve. (Fig. 2)

Tubing can be cut to desired

length.

To remove tubing from valve,

you must push end of valve

in to release the grip. See ar-

row in Fig. 2. Ensure valve is

open when using bags. Valve

shown in open position.

Place included ﬁlter into han-

dle space of top valve inside

of box. (Fig. 3) This prevents

bag from being sucked into

valve and prevents dust from

entering valve if used without

bag.

Place bag into box, tucking

into corners and folding top of

bag over top of box. (Fig. 4)

Fig.1

Fig.2

Fig.3

Fig.4 If you want to run the Dust Deputy

without the bag, you must shut the

valve by turning the valve handle

90 degrees. The system must be

air-tight to operate properly. Fig.6

shows valve in open position.

Note: Before resuming using

plastic bags you must vacuum

off the foam ﬁlter (Fig. 3) so air

ﬂow is not restricted.

Place top on box and latch down,

attach your hoses to the Dust

Deputy inlet and outlet and you’re

ready to go! (Fig.5)

Fig.5

Fig.6

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