Oneida Air Systems Dust Deputy AXD990003 Bedienungsanleitung

Build your own Super Cyclonic Dust Collector

The Multi-Cyclone DIY Dust DeputyTM Collector gives you

twice the suction of a single vacuum for bench top tools.

www.oneida-air.com

ZBI990003

www.oneida-air.com

Multi Cyclone DIY

Dust Deputy Kit™

Revised 8-8-2011

To collect dust safely and efciently

AXD990003

www.oneida-air.com

With the D.I.Y. Dust Dep-

uty, you only receive

the plastic cyclone.

You must supply all

hardware and buckets

yourself.

Materials & Hardware

Included:

(3) D.I.Y Dust DeputysTM - AXD001004

(3) Gaskets for Cyclone Base - AXG000000

(2) 3” to 2.5” Reducers - DRL030212

(1) 4” to 2.5” Reducer - DRL040212

(1) 2.5”x 5.5’ Hose - AXD250066

(7’) 3/4” Neoprene Gasket - RGZ000000

(1) 1.25 Fl. Oz. Caulk Single - ASC000125

(1) Instruction Manual - ZBI990003

Required:

(1) 3/4” Plywood or Medium Density Particle

Board. Interior 3/4” Plywood is best for the dust

bin “lid”, however exterior grade & medium den-

sity particle board also work well.

(1) Dust Container - Must be large enough for 3

Dust Deputy cyclones and strong enough for the

suction of the vacuum or fan/blower. Example:

Standard 35 or 55 gallon ber or metal drums.

(2) Wet/Dry Shop Vacuums. Any shop vacu-

um can be used. We used Shop Vac’s Bucket

Max 600BH150 for approx. $20.00 each and are

available at local big box stores. These can be

used on a 110v 15 / 20 amp circuit. For excel-

lent ltration, we added a Shop Vac® High

Efciency Cleanstream® Filter 9030700 to

each for approx. $20.00 ea. For maximum

ltration you can get a Shop Vac® Gore®

Cleanstream® HEPA lter 90340 for approx.

$30.00 ea. These last longer and are very

easy to clean.

(2) 5 Gal. Plastic Buckets. If you are using the

above mentioned Bucket Vacs. Must be strong

enough for suction of the vacuum.

(1) 4 inch diameter PVC pipe 5” long

(1) 4 inch diameter 90 degree elbow

Hardware and extra caulk

Optional:

3/4” diameter Router Bit and

Circle Cutting Jig.

Air Box - Bottom

Part B2

Air Box - Middle

Part A1,A2, & A3

Air Box - Top

Part B1

2 1/2” to 3”

Hose Adapters

A1 A3

Dust Bin Lid with holes cut

for Dust Deputys Part D

Wood supports for wet/dry

shop vacuums (size and de-

sign can vary based on your

shop vac). Part E

3 Dust Deputys

4” I.D PVC Pipe Dust

Deputy Connector Part C

4” I.D PVC 90 degree Elbow

Exploded View

Step 1

Cut Air Box Sides.

Part A1, A2, A3

Cut three sections 17 1/8”

x 3” with 30 degree angle

cuts along the 3 inch

widths. (See Diagram 1).

Step 2

Cut Air Box Top and

Bottom (Equilateral Tri-

angles)

Part B1 and Part B2

Cut two 18” sided equi-

lateral triangles for the

air box top and bot-

tom. (See Diagram 1)

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Diagram 1 Plan View of Air Box Top, Bottom and Sides

Part A1 Part A2

Part B1

Step 3

Cut Air Outlet Holes in Air Box Top.

Part B1

Cut two holes (3 inches in diameter).

Holes must be cut out to t the 3 inch to

2 1/2 inch vacuum hose adapters. Use

the 3 inch end of the adapter (included

in kit) as a templet to draw two circles

with centers approx. 4 inches apart.

(See Diagram 1) Exact placement is

not critical as long as they are located at

least 2” from any edge.

Air Box

Top

Part A3

Step 5

Assemble Air Box.

Parts B1,B2, A1, A2, and A3

After all ve holes are made, it is time to as-

semble the triangular air box. The 3” sides t

inside the triangle top and bottom so there is

at least 3 inches inside the air box. All edges

are glued or caulked so as to provide for air

tight seals. All 30 degree ends overlap.

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Part B2

Step 4

Cut Air Inlet Holes in Air Box Bottom.

Part B2

Cut three holes (2 inch in diameter) Holes

must be drilled out. Layout hole locations so

the holes are 11 inches apart on center in an

equilaterial triangle pattern.(See Diagram 1).

The centers of the holes are nearly 4 inches

from the triangle corners or points.

Note: It is best to make the 2 inch holes with

a 2 inch hole saw drill bit to keep the edges

perfectly round for a tight seat and air seal to

the top of the Dust Deputys.

Diagram 1 Plan View

Part B1, B2, A1, A2, A3

Bottom View

Step 7

Assemble the three Dust Deputys to the Center Air

Pipe and the Triangular Air Box.

Test Fit: Invert the Triangular Air Box so the three hole

side is up. Turn the Dust Deputys upside down, put the

three inlet ports into a triangular position so the 4 inch

PVC Center Air Pipe (Step 6) ts inside. You will note

the two inch side ports are too long and approximately

3/4” to 1” will have to be cut off of each side port on the

Dust Deputy.

At the same time insert the 2 inch outlet ports at the top

of the Dust Deputys into the three holes of the Triangu-

lar Air Box bottom pannel. Check to make sure all three

inlet ports t the PVC Air Pipe Connection and the three

Dust Deputy outlet ports t into the bottom of the Trian-

gular Air Box. You will note from looking into the 4 inch

diameter PVC Air Pipe that the side ports are too long

and will have to be shortened by approximately 3/4” to

1”. Mark for cutting but do not cut too short. It is ok for

some of the side air ports to extend into the 4” PVC Air

Pipe, this is necessary for silicone caulking and sealing.

Cut off/shorten side ports of Dust Deputys.

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Center Air Pipe tting joins the three Dust Deputy

inlets.

Step 6

Center Air Pipe-Three Dust Deputy PVC connection.

Part C

Cut a 5” length of 4” ID (4 3/16” OD) diameter PVC

pipe. Using a 2” diameter hole saw drill bit, drill three 2”

diameter holes into the 4” diameter PVC pipe 120 de-

grees (4 7/8”) on center. Drill hole centers at 2” from top

of PVC pipe. Note: Use a Drill Press for best results.

(See Diagram 2 Plan & Elevation Views)

Cut 4” diameter plywood plug for top of PVC Center Air

Pipe Connection. Plug ts inside of PVC pipe above the

2” diameter holes. Install and seal the plug with silicone

caulk during assembly of the three Dust Deputys to the

Triangle Air Box after Step 7. (See Diagram 3)

Add a 4 inch diameter PVC elbow at the bottom of the

PVC connection.

Center Air

Pipe

2” dia. holes on

4 7/8” Centers

4 7/8”

2”

5”

Diagram 2 Plan & Elevation Views

Diagram 3

Part C

With all three Dust Deputys right side up and on a at level

surface apply silicone caulk to the three Dust Deputy inlet

ports where they will connect to the 4 inch PVC Air Pipe. In-

sert the 3 side ports into the 4 inch pipe and further caulk and

seal all around inside and out.

Take the 4 inch diameter plug for the top of the PVC Air Pipe,

apply silicone along the edges, insert into the pipe and caulk

further to ensure a silicone tight seal. Note: Plug sits di-

rectly on the tops of the side air ports.

Install the Triangular Air Box onto the three Dust Deputys and

PVC Air Pipe Assembly. Seal completely with silicone caulk-

ing inside and out. Note: An air tight seal is essential for maximum performance air ow.

Set the Assembly aside so caulk can set up. Let harden before assembly to base.

www.oneida-air.com 6

Step 8

Dust Bin Lid.

Part D

The following dimensions are for a dust bin

that is 22” in diameter. Adjust diameter of ply-

wood to t your container. Your dust container

must be large enough in diameter to t the

three Dust Deputys and to withstand the suc-

tion of the two vacuums.

Note: Vacuum support shelves could be

cut into this piece instead of adding latter.

Design to t your vacuums.

Cut 24” diameter plywood circle. Router a 3/4”

wide x 1/2” deep groove for the foam seal.

For best results use a 3/4” diameter router bit

and circle cutting jig. Center the router bit at

10 13/16 inch radius cut, resulting router cut

should give you an inside groove diameter of

approximately 20 7/8” and and outside groove

diameter of 22 3/8”.

If you have a different diameter dust bin, center

the groove to the diameter of your bin.

The required foam gasket will compress the

lid to the bin and form an airtight seal which is

required for dust separation in the Dust Deputy

Cyclones.

Dust Bin

Lid

Step 9

Assemble to Base and Cut the Holes

in the Dust Deputy Bases. Place the

top assembly onto the Large Dust Bin Lid.

Standard diameter is 24 inches with routed

grove for foam seal.

Center the bases on the three Dust Depu-

tys so they are approximately the same

distances from the edges/perimeter of the

“lid”.

Mark the six screw bolt holes and outer

base of each of the three Dust Deputys.

Using the supplied foam rubber round

gaskets as a templet draw the circles that

are approximately 3 1/8” to 3 1/4” diameter.

Then cut out the three holes and drill 1/4

inch holes to bolt the Dust Deputys to the

dust bin lid.

Test t for the correct sizing and hole loca-

tions, then install gaskets and bolt the Dust

Deputys to the lid.

Step 10

Vacuum Supports.

Part E

Cut two vacuum support shelves, actual shape

and dimensions are not critical. Cut and t to

your specic equipment.

Note: Vacuum units can be held on by bungy

cords, cord, velcro, straps, etc.

Install 2 1/2” to 3” inch reducers at top of the

Triangular Air Box. Apply silicone caulk sealent

to the two 3” inch holes on top of the Triangular

Air Box as well as the outer edges of the 3” inch

reducer, install into holes. Apply any additional

sealant if necessary.

www.oneida-air.com

Part D

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