Oneida Air Systems Super Dust Gorilla Bedienungsanleitung

1.5HPCyclonicDustCollector

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204

Phone 1-800-732-4065 315-476-5151 Fax 315-476-5044 www.oneida-air.com

Owner’s Manual

*Models may

vary sligthly in

appearance.

GORILLA

The

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualified technicians and

sales staff are available 7:30am - 6:00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to

answer any questions concerning OAS products and dust collection. Call for ductwork design

and ductwork quotes, including system pricing and shipping cost.

TableofContents Page

Read the entire Owner’s Manual before installing or operating system!

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

XIV.

XV.

XVI.

System Start-Up Information

Commercial Configurations

General Specifications & Fan Performance Curves

Dimensions

General Assembly

Bracket Assembly

Filter Assembly

Filter Maintenance

Directions for Cleaning External Filter

Fan / Blower Wiring Diagram

Troubleshooting

Fire Hazards - Read Before Installing System

Terms and Conditions

Stand Assembly

Accessories

Optional - Filter Gauge Mounting Instructions

1.5HP Dust Gorilla Owner’s Manual O.A.S. 2008

I. SystemStart-UpInformation

1. Read the installation and maintenance instructions as well as the recommended

safety practices in this manual.

2. Install Ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have Dust Bin in place and sealed.

3. Have licensed electrician wire Fan / Blower according to wire diagram on pg. 12

in this owner’s manual.

4. Have licensed electrician check current draw on motor with all gates open. Current

draw should not exceed maximum motor amperage. (OAS is not responsible for

damage to motors caused by improper installation, wiring or failure to follow these

directions.)

Caution

The Direct Drive Fan / Blower makes the system top heavy!

Use extreme care when setting the unit up!

Warning

If amperage is too high - shut down immediately!

(See troubleshooting section.)

Warning

Do not operate Fan / Blower unless Cyclone and Dust Bin

are in place. Motor will over heat!

Warning

Check amperage draw during operation with all blast gates

open. Make certain amperage is not outside operating limit

indicated on motor plate!

1.5HP Dust Gorilla Owner’s Manual O.A.S. 2008

II. 1.5hpDustGorillaConfigurations

Caution:

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide) can be drawn into the shop from furnaces,

water heaters or other appliances.

1. External Cartridge Filter - Silencer Included with Filter

1.5HP Dust Gorilla Owner’s Manual

Silencer

included

w/ Filter

Cartridge Filter Media

1 Pleated Cartridge Filter 26” 143 Sq. Ft.

Captures 99.9% of Test Material to below 1micron

Ahlstrom Grade 17 - W1

80/20 Cellulose / Polyester Blend

O.A.S. 2008

2hp and Under Systems

13” Diameter Filter

1. Carefully pull

Silencer up over the

flange end until

black plastic top

meets flange plate.

It is a tight fit.

2. Slide Filter up to

meet Flange

Plate. Fasten

bottom brace to

rod to hold Filter.

Follow Pg. 9 in Owner’s Manual to Complete Installation.

III. GeneralSpecifications&FanPerformanceCurves

- Sleeve kit adds 7” (4” is minimum)

- 35 gal. bin is 22” dia. x 22.5” h / 55 gal. bin is 22” dia. x 35.5” h

- Several Filter Options Available- Galvanized steel construction

- The collector can be hung on the wall, or free standing support.

1.5 hp

Height with

Dust Bin Cyclone

Diameter Inlet

Diameter Weight without

Dust Bin TEFC

Motors

Class B

110/220v

16 / 8 amps

85.5” 18” 6” Approx. Wt.

122 lbs.

w/o drum or filter

Static pressure and volume together determine

a fan’s performance. Several factors, such as

layout of ductwork and diameter of openings,

can affect a fan’s performance.

1.5HP Dust Gorilla Owner’s Manual O.A.S. 2008

1.5hp Dust Gorilla System

957 cfm @ 2” SP w/c w/ filter

Industrial TEFC Class B 1.5hp US made motor

- 110v / 220v - 16 / 8 amps

16 ga. Cyclone Barrel & 11 ga. Motor Mounting Plate - Powder paint coated heavy gauge steel

6” dia. inlet / rectangular outlet - Full welded inlet with Neutral vane

Composite Fan Wheel

- Backward inclined Fan Wheel

- Non-sparking, non-ferrous - as required by NFPA fire codes

Sound 73 - 76dBA with Filter and Built-In Silencer

Inlet and Outlet rotate independently. 8 bolt positions.

1.5hp Dust Gorilla Performance Curve

1600

1400

1200

1000

800

600

400

200

Air Flow (CFM)

Static Pressure @ Cyclone Inlet

0 1 2 3 4 5 76 8 9

957 891 825 753 630

477

261

957

891

825

753

630

477

261

1.2

1.15

1.1

1.05

1.0

0.8

(Output)

CFM

Max. CFM = 957

815

Filter - w/ Internal Silencer

143 Sq. Ft. Filter Media - Captures 99.9% below 1 micron of test material.

Ahlstrom Grade 17 - W1 (Independent test data available on Web)

80 / 20 Cellulose / Polyester blend

35 Gal. Durable, Lightweight Fiber Dust Drum

Angle Iron Wall Bracket

1.5HP Dust Gorilla Owner’s Manual O.A.S. 2008

IV.Dimensions

For Minimum Mounting Heights w/ 35 Gal. Drum

*Dimensions subject to slight variation in manufacturing.

85.5”

72.8”

6”

64”

56”

27.4”

3”

28.5”

45”

Top View

1.5HP Dust Gorilla Owner’s Manual O.A.S. 2008

V. GeneralAssembly

Note: For cyclonic preseparation there must be an air tight seal between cyclone and dust

container. Dust bin must be located vertically under cyclone, material drops down by gravity.

Included:

25’ Gasket Material

GORILLA

The

1. BX1001805 - Motor Assembly 1.5hp Super Gorilla

2. RDZ180000 - (2) Ductmate Ring with Bolt 18

3. RGZ000000 - 25’ Gasket Material

4. SX1001805 - Barrel 1.5hp Super Gorilla

5. SCX001805 - Cone 1.5hp Super Gorilla

6. ODK350701- 35 Gal. Fiber Drum Kit

7. FPX015339 - Plenum Gorilla 13 Inch Filter

8. BSC130000 - Internal Silencer

9. FCB132600 - 13” x 26” Blended Filter

10. YSS000029 - Threaded Rod 5 - 16 x 29

11. RBX000000 - Filter Bracket Bottom

12. AFW170000 - 5=16 Fender Washer

13. AFT000001 - Thumb Nut 5-16

14. RFX130805 - Spun Dust Bin 13 dia. 5” deep

15. AFX150000 - (3) Clips

16. SMS180000 - Wall Bracket 1.5hp Gorilla

17. Decal - Oneida Logo - ZBC000015

18. Decal - Gorilla - ZBC990020

(3) 3/8” x 1 1/4” Bolts

(3) 3/8” Washers

(3) 3/8” Nuts

From Included

Hardware

(4) 3/8” x 1” Bolts

(8) 3/8” Washers

(4) 3/8” Nuts

(3)

1.5HP Dust Gorilla Owner’s Manual O.A.S. 2008

VI. BracketAssembly

1. You must determine the direction the fan outlet will point to

proceed with this mounting assembly. The collector will seem

quieter if the outlet is aimed away from the area people tend to

work. Slots in the brackets are .406” x 1.00”

Note: Bolts included to mount bracket to collector. Hardware

NOT included to mount to wall.

2. Hold bracket against wall with top of plate at 56”. Mark where

mounting holes fall. Mount wall bracket. For wall mounting, the

bolt centers on the brackets are at 16”to accomodate most wall

stud spacing. See Fig. 1 & 2. Use a Level to ensure straightness.

3. Attach bracket to wall with lag screws, concrete anchors, or

other suitable hardware. See Fig. 2 & 3. Note: When installing

the brackets on a concrete wall, mount 2 x 4’s between wall and

brackets to stabilize and dampen vibration.

4. Position Angle Ring around top of cone over bracket. Line up

one hole in Ring with hole in each bracket at desired rotation of

outlet. If rotation you desire does not correspond to an existing

hole in Angle Ring, drill new ones. Use three 3/8” bolts (included)

with washers & lock washers to secure the fan. See Fig. 4.

5. Attach tightly with bolts. See Fig. 4.

.406” x 1.00”

Note: Please do not install an Oneida Dust Collection System alone. Competent

assistance is advisable. Units are heavy!

16”

12 Ga.

Level

56” to top of plate.

Distance tor minimum

mounting height.

Dust Pan

Clips (3)

VII. FilterAssembly

Note: Do not return exhaust air to the shop unless filter media is added.

External26” Filter Assembly

1. Attach cartridge with hardware provided making sure

gasket is attached. See Fig. 1

2. If Filter requires additional support. Use the plate at the

top of the filter to support the filter assembly.

Note: If filter cartridge is located away from the cyclone

and motor, additional square-to-round connectors and pipe

can be purchased.

*Silencer Included.

For Filter cleaning instructions, see pg. 11.

Caution:

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide) can be drawn into the shop from furnaces,

water heaters or other appliances.

1. Exhaust air to exterior of building.

Mount directly at the hole in exterior

wall or use a square-to-round transition

and ductwork to vent air to exterior.

NoFilter Assembly

* Exhaust Diverter -

Can be used either

up or down

Option -

* Only usable on No Filter.

Caution: Rotating blades! Keep hands clear. Keep

people away from exhaust.

1.5HP Dust Gorilla Owner’s Manual O.A.S. 2008

Silencer

Filter

Rod

Brace

Washer

Wing Nut

Dust Bin

GORILLA

The

GORILLA

The

Fig. 1 Gasket

Material

(4) 3/8” x 1” Bolts

(8) Washers

(4) Serrated Nuts

VIII.FilterMaintenance

External Filter Cartridge Cleaning Intervals

Caution: Fine dust collected in filter is hazardous

to your health! Do not breathe!

When unit is turned off, use compressed air to blow dust off from

exterior of filter. Hold nozzle at least 6” away from filter pleats*.

Do not remove bottom dust pan before or during the blow-off

process! Let dust settle into dust pan. Unclip and dump out dust.

Filter removal is not required.

* WARNING: A close, direct blast with the compressed air nozzle

too close to filter, may damage filter media. Always wear safety

glasses while blowing off filter.

Fan / Blower & Cyclone Outside Placement

Fan / Blower has a TEFC - Totally Enclosed Fan Cooled motor.

Note: Use steel drum when placed outside.

Before Operation:

Mount system and connect cyclone and dust bin. Make sure dust bin is in place before turning on the dust

collector.

Do not operate Fan / Blower unless Cyclone and Dust Bin are in place! Motor will overheat!

Electrical Wiring:

Make sure power source matches wire voltage configurations on motor.

Prior to connecting to the power line, check motor plate for proper voltage and rotation connection. Wire for

counter-clockwise rotation. Fan wheel must rotate counter-clockwise if looking down on fan housing.

Note: If fan is wired incorrectly and fan is rotating backwards, poor suction and airflow will result. See Wire

Diagrams on motor plate.

Use 12 gauge cord for the fan / blowers.

Lubrication:

The motor is supplied with pre-lubricated ball bearings, lubricated for the life of the bearing.

Caution: Rotating Fan Blades! Keep objects clear of outlet.

1.5HP Dust Gorilla Owner’s Manual O.A.S. 2008

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