Oneida Air Systems 5 & 7.5 HP Direct Drive Cyclonic Dust... Bedienungsanleitung

5&7.5HP

DirectDriveCyclonic

DustCollectors

OneidaAirSystems,Inc.1001 WestFayetteSt., Syracuse,N.Y.13204

Phone 1-800-732-4065 315-476-5151 Fax315-476-5044 www.oneida-air.com

Owner’sManual

ThankYou forChoosing anOneidaAirSystemsProduct!

OAS manufacturesand sellsdustcollection equipmentonly.Ourqualified techniciansand

salesstaff areavailable7:30am-6:00pmESTMon.-Thur.and 7:30am-5:00pmESTFri.to

answeranyquestionsconcerning OAS productsand dustcollection.Call forductworkdesign

and ductworkquotes,including systempricing and shipping cost.

TableofContents

Page

ReadtheentireOwner’sManualbeforeinstalling oroperating system!

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

XIV.

7-8

SystemStart-UpInformation

DirectDriveConfigurations

GeneralSpecifications&Fan PerformanceCurve

Dimensions

Stand Assembly

GeneralAssemblyInstructions

Fan /BlowerMaintenance

ExternalFilterBoxAssembly

FilterMaintenance

WireDiagram

Accessories

Troubleshooting

FireHazards-Read BeforeInstalling System

Termsand Conditions1

Proudly

Madein

theU.S.A.

O.A.S.2002

5-7.5HPDirectDriveOwner’sManual

I.SystemStart-UpInformation

O.A.S.2002

5-7.5HPDirectDriveOwner’sManual

1.Read the installation andmaintenanceinstructionsaswell astherecommended

safetypracticesinthismanual.

2.Install Ductworkcompletely:

A.)Sealductworkwithsiliconesealantorducttape.

B.)HaveDustBininplaceandsealed beforerunningDustCollector.

3.WireFan /Bloweraccording towirediagramonpg.11inthisowner’smanual.

4.Havealicensedelectriciancheckcurrentdrawonmotorwithall gatesopen.Current

drawshouldnotexceedmaximummotoramperage.(OAS isnotresponsiblefor

destroyedmotors.)

Caution

The DirectDriveFan /Blowermakesthe systemtop heavy!

Useextremecarewhen setting the unitup!

Warning

Check amperage drawduring operation withall blastgates

open.Makecertainamperage isnotoutside operating limit

indicated on motorplate!

Warning

If amperage istoo high -shutdownimmediately!

(See troubleshooting section.)

Warning

DonotoperateFan /Blowerunless Cyclone and DustBin

areinplace.Motorwill overheat!

II.5&7.5hpDirectDriveConfigurations

1.NoFilter-VentOutside-

1.NoFilter

Caution:

If exhaustairisvented outside you mustprovide makeup /returnair.

Fluegases(carbon monoxide)can be drawnintotheshop fromfurnaces,

waterheatersorotherappliances.

2.External

Cartridge

Filters

3.External

Tube

Filter

O.A.S.2002

5-7.5HPDirectDriveOwner’sManual

PlenumAssembly

Tube

Filters

5Gal.Buckets-Collectsfine dust

PlenumAssembly

Removable

DustContainersRemovable

Chip/Dust

Bin

Pleated

Cartridge

Filters

III.GeneralSpecifications&FanPerformanceCurves

7.5hp FanPerformance Curve

5hp FanPerformance Curve

O.A.S.2002

Physicaland ElectricalDatafor5and 7.5hp DirectDrive Systems.

5hp 1220 maxcfm-2250 cfmw/typicalductwork

7.5hp 2900 maxcfm-2500 cfmw/typicalductwork

SystemPerformance

Heightw/55 Gal.Drum:132”

Footprint: 8.5’x3’

Fan Wheeldiameter:16”AirFoil design

Cyclone Inlet: 10”

SystemDimensions

TEFC60 HzMotor-SinglePhase

Insulation Class:F4

Voltage:230

Amperage:19.8

Made inU.S.A.

IntegralFanBlower-5hp

TEFC60 HzMotor-Three Phase

Insulation Class:F4

Voltage:208 -230 /460

Amperage:19.6-18.4/9.2

Made inU.S.A.

IntegralFanBlower-7.5hp

Standard:8Tube Filters-5hp,10 Tube Filters-7.5hp

Needlefelted polyesterfiltermediaBIAZHI/487 test-

Rated G

Captures99%oftestmaterialover20 microns

Captures99.5%oftestmaterialbetween 0.2-2.0microns

@11 fpmfacevelocity

TubeFilterBags

2Pleated Cartridges-260 sq.ft.

Spun Bonded polyesterBIAZH1/487 test-Rated C

Captures99.99%oftestmaterialover20 microns

Captures99.9%oftestmaterialbetween0.2-2.0microns

@11fpm

ExternalCartridgeFilters(2)

55 Gal.SteelDrums

Large dustbinsavailable

DustBin

Angleiron stand forfree-standing unit

Silencersavailable

MagneticMotorStarters

Options

5-7.5HPDirectDriveOwner’sManual

0 2 4 6 8 10 12

StaticPressure(In-H2O)

CFM

-Fan Curve

14 16 18

3000

2500

2000

1500

1000

500

3500

4000

3350

2875

2400 2025

1725

1400 1100

760

5hp System-2000 CFM@8”StaticPressure

0 2 4 6 8 10 12

StaticPressure(In-H2O)

CFM

-Fan Curve

14 16 18

3000

2500

2000

1500

1000

500

3500

4000

3500

3100

2725

2440 2100

1875 1590

7.5hp System-2700 CFM@8”StaticPressure

IV.Dimensions

O.A.S.2002

5-7.5HPDirectDriveOwner’sManual5

14 1/2”

122 1/8”

-with8’Bags

1.5”

73/4”

30”

39 1/4”

62”

73 1/8”

12”

32 1/8”

O.D.of

Mounting

Ring

69.875”

241/4”

Bolt

Holes

30 3/8”

10.031”

I.D.

7.64”

I.D.

1.25”

Flange

TubeFilters-Heightfor8’bags.Otherheightsavailable.

131”

w/55 gal.

steeldrum

105”

Note:Overall heightdimensionsarew/55 gal.drum.

122.125”

w/55 gal.

steeldrum

1.5”

102”

36”

TopView

116 1/8”

43”

6O.A.S.2002

5-7.5HPDirectDriveOwner’sManual

V.AngleIronStand

CrossBracefor

CycloneAngleRing

tositon

1.Choosethesystemorientation,plenumcanbe ontherightortheleft ofthecyclone.

Bolttogetherthe standusing thecrossbarsand3/8”x1”bolts.Note:thecross baron

the cyclone stand goesintheback sothatthedustbincanslide out.

VI.AssemblyInstructions

O.A.S.2002

5-7.5HPDirectDriveOwner’sManual

Cyclone

Barrel

Cyclone

Barrel

AirInlet

Fan /Blower

1.Orientthe blowerhousing tomatchthe stand

configuration andthe desired angleforthecyclone inlet.

Boltthe fan /blowertothe cyclone barrelusing the

hardwaretaped on the motor.

Boltsarealreadywelded on Fan/Blowerunit. Putabead

ofsilicone around top holeincyclone barrel,then put

boltsthrough holesinbarrel.Putflatwasheron bolt.

then lock washer,then hexnut.

Cyclone

Cone

2.Boltthefan housing and cyclone barreltothe cyclone

cone using hardwaretaped tocyclone barrel.Note:the

fan /blowerand the cyclone barrelareveryheavy.The

systemwill betop heavy.Onemethodistolaythe stand

down,then boltthe cyclone withthe fan /blowertothe

stand.The iron ring will be on top ofthe cross barsof

the stand.Putbead ofsilicone around inside edge of

flange on the cyclone cone.Then putboltthrough flat

washer,then boltthrough holesinbothflanges,thenput

lock washeron bolt, then attachhexnut.

Cyclone Inletand Fan /Blowerareindependent.

Filterscan be tothe rightorleft ofthe unit.

3.Tipthe fan housing and cone upright. The systemis

verytop heavy.Placeplenumon top ofthe plenum

stand.

4.Bolttheplenumtothefan housing outlet(rectangular).

Clampthe cartridgestothe plenum.Clampthe dust

binstothe bottomofthe cartridge filters.

Plenum

Stand

Cartridge

Filters

DustBins

Outlet

Air

Outlet

Continued on nextpage.

Silicone

Bead

Silicone

Bead

Bolt

FlatWasher

Flange

LockWasher

HexNut

16 ea.3/8”FlatWashers,Lock Washersand HexNuts

16 ea.3/8”FlatWashers,

Lock Washers,HexNuts

and 3/8x1”Bolts

Fan/BlowerisshippedstrappedtoCycloneBarrel. ItisNOT

attachedtotheunit.You mustboltthemtogether.Followthe

instructionsbelow.

VI.AssemblyInstructions(Cont.)

O.A.S.2002

5-7.5HPDirectDriveOwner’sManual

5.Attachflexhosetobottomofcollectorand tolidof

dustbin.Securelyfasten hoseclamps.Theremustbe

an airtightsealbetween the collectorand dustbin.

6.Makesurethedustbinlidsitssecurelyand the rubber

gasketon the binlidisinplaceon the barrel.Maintain

anairtightsealbetween cycloneanddustbintoprevent

motorfromoverloading.

IMPORTANT:

Donotoperatethe collectoruntil the dustbinisinplaceand

the connectorisairtightormotordamage couldresult!

Stayclearoffan exhaustwhilecollectorisoperating.

Collector

HoseClamp

FlexHose

DustBin

7.Attachthe ductworkfromthe woodworking machinestothe inletofthe collector.

8.Onexternalfiltermodels,attachthe PlenumAssemblyorconnecttoyourownplenumbox.

9.AttachfeetofAngleIron Stand tofloor.

Note:AssemblywithTube Filters-NoteplenumheightrequirementsofTube Filters-6’tubes-8’plenum/8’tubes-

10’plenum/10’tubes-12’plenum.Adjustsystemheightaccordingly.

VII.Fan/BlowerMaintenance

Ahigh pressureblowerrequiresacertainamountofresistancewhichwill preventmotor

overamperage.

Makesurepowersourcematcheswirevoltage configurations.

Check setscrewand keyinfan wheel,makesurefan wheelissecure.Fan blowershould

notvibrate.

1.Electrical-Failuretofollowinstructionsand safeelectricalprocedurescouldresultinseriousinjuryordeath.

Disconnectall powerand discharge all capacitorsbeforeservicing.Install and ground perlocaland national

codes.Consultalicensed electrician withquestionsorifrepairsarerequired.

ElectricalConnections-

A.)All wiring,fusing,and grounding mustcomplywithNationalElectricalCodesand localcodes.

B.)Todetermine properrotation and voltage connections,refertothe WireDiagramofthismanual.

C.)Usethepropersizeofline currentprotection and motorcontrolsasrequired bythe NationalElectricalCode

and localcodes.Recommended useis125%offull load ampsasshownon the nameplateformotorswith

40 degreesCelsiusambientand aservicefactorover1.0.Recommended useis115%offull load ampsas

shownon the nameplateforall othermotors.Donotuseprotection withlargercapacitiesthan recommended.

Three phasemotorsmusthaveall three phasesprotected.

2.Cleanliness -Keep boththe interiorand exteriorofthe motorfree fromdirt, water,oil,and grease.

3.Safety-Motorsshouldbe installed,protected and fused inaccordancewithlatestissue ofNationalElectrical

Code,NEMAStandardPublication No.MG2and localcodes.Rotating partssuchaspulleys,coupling,external

fans,and unusualshaft extensionsshouldbe permanentlyguarded.Keep handsand clothing awayfrom

moving parts.Electricalrepairsshouldbe made bytrained,qualified personnelonly.

4.Service -Notice -If lubrication instructionsareshownon the motornameplate,theywill supercede this

generalinstruction.

Warning:Rotating Fan Blades.Keep ObjectsClearofInletand Outlet.

5gallon buckets12”high (Notsupplied with

system).Can be purchased,PartNo.

SDS050000orrecycledjointcompoundbuckets

orfood storage containerscan be used.

VIII.ExternalFilterBagAssemblyPlenumBox

22 gauge galv.

Tube Filters

16oz.NeedleFelted Polyester

1Micron Filtration

HoseClamps

Part#-ACB120000

HoseClamps

Part#-ACB120000

Ring Thimble

Part#-FAZ000000

6’long -Part#FTS060000

8’long -Part#FTS080000*

10’long -Part#FTS100000

*Note:Alsoavailablewithzipper

bottomsfor9’ceilings.

1.Connectthe plenumtothe fan/bloweroutletwith

the boltsprovided.Band clamptube filterstothe

Ring Thimbleson the bottomofthe plenumand to

the topsofthe 5gal.buckets.

(Checkmounting height-Matchtobag heights)

Buildyourownplenum

Plenumboxcan be constructed ofplywood ormetal.

OneidaAirSystemssells22 gauge galv.plenumboxes.

The filtermediumisa16 ouncepolyesterfeltwhichhas

been singed inside tohelpreleasecaked dust.

Forthe tube stylefilters,a12”dia.ring thimble(Part#

FAZ000000)isneeded foreachfilter.The plenumboxand

the ring thimblesaresuspended abovethe floorataheight

thatwill allowfora5gallon plasticbucketand tube filterto

fitproperlyunderneath.

Awell sealed plywood boxwill makeagood plenumfor

airdistribution through the tube filters.Useplywood forthe

plenums.Cut12”dia.holesinthebottomofthebox(spaced

2-3”apart),sothatthe ring thimblesfitsnugly.The rings

shouldnotbe abletoslide through the holes.Bend Ring

Thimbletabsthen applyductsealantorcaulkaround the

edgeofthe ring thimble.Usesheetmetalscrewstosecure.

Besuretoremoveanysharpedgesfromthe bucketor

ring thimblethatmayabrade the filter.Slide the filterover

the thimblepastthe raised bead.Securewithabandclamp.

Slide thebottomofthe filteroverafivegallon plasticbucket.

Securewithaband clamporstrong bungee (shockcord).

Besurefilterisnotlooseormovingaround whenthesystem

ison.Thiscouldlead towearon the filter.

Withthe useofacyclone pre-separator,the bucketswill

notneed emptying veryoften,butdo need tobe checked

occasionally.Simplylift the bucket, the weightwill indicate

howfull the buckethasbecome.

12”12”12”

2”

Air

Inlet

Plenumboxheight-12”min.Use3/8”orthickerplywood.

Sealplenumboxwithsilicone.

OASGalvanizedPlenumBox

Note:Plenumholeconfigurationvaries.The numberof

holesmatchesthe numberoffilters.

O.A.S.2002

5-7.5HPDirectDriveOwner’sManual9

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Oneida Air Systems Staubabscheider Handbücher

Oneida Air Systems

Oneida Air Systems XSK000114 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Deluxe Dust Deputy Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Smart Dust Collector Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Supercell XSK000014 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems XXK050100 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Dust Cobra - XCK010000 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Supercell XSK000035 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems XGK030035 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems V1500 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Super Dust Gorilla Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Supercell Mobile Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Supercell XSK000030 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems V1500 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Gorilla XXP999901 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems 10 HP Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems XXK100300 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Super Dust Gorilla Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems V-System XXVS300035 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems 3H Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Supercell Mobile Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Dust Deputy AXD000004 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Supercell Mobile Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems 8491685 Bedienungsanleitung

Oneida Air Systems

Oneida Air Systems Dust Cobra Bedienungsanleitung

Beliebte Staubabscheider Handbücher anderer Marken

Fein

Fein 9-88-35 Bedienungsanleitung

Blastrac

Blastrac BDC-44 Bedienungsanleitung

DIVERSITECH

DIVERSITECH WB-4000-D Handbuch

National

National 3402 Bedienungsanleitung

Grizzly

Grizzly G0850 Bedienungsanleitung

Bosch

Bosch GDE18V-16 Montageanleitung

Grizzly

Grizzly G0441HEP Bedienungsanleitung

Storch

Storch Cover Quick Wall Bedienungsanleitung

laguna

laguna C FLUX 1 Bedienungsanleitung

GMC

GMC RDC8LA Bedienungsanleitung

Jet

Jet DC-1100VX Series Service-Handbuch

Showa

Showa Fumeresa CBA-1000AT-HC-DSA-V1 Bedienungsanleitung

King Industrial

King Industrial KC-4043KWRC Bedienungsanleitung

Jet

Jet 500 Bedienungsanleitung

Shop fox

Shop fox SHOP FOX W1687 Bedienungsanleitung

Blastrac

Blastrac 655DC Bedienungsanleitung

Elektra Beckum

Elektra Beckum Multi 180A Bedienungsanleitung

Grizzly

Grizzly G0508 Kurzanleitung