Oneida Air Systems V - 2000 2hp Bedienungsanleitung

6_08

V - 2000 2hp / V - 3000 3hp Dust Collector Owner’s Manual

Powerful Economical Made in the USA

Oneida Air Systems, Inc. was founded in 1993 to bring cost effective, state-of-the-art

dust collection systems and material handling ductwork to woodworking shops. OAS

designs and manufactures industrial grade dust collection systems that create a prac-

tical, safe and healthy work place environment.

1.800.732.4065 www.oneida-air.com

Appearance may vary sligthly.

1001 W. Fayette St., Syracuse, NY 13204

V-SYSTEMS

V - Systems Owner’s Manual O.A.S. 2008

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualied technicians and sales staff are available

7:30am - 6:00pm EST Mon. - Thurs. and 7:30am - 5:00pm EST Fri. to answer any questions concerning OAS products

and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.

Read the entire Owner’s Manual before installing or operating system!

Proudly Made

in the USA

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

XIV.

System Start-Up Information

System Specications

Parts List

Fan Wheel Motor Assembly

Cyclone Leg Assembly

Plenum Elbow Assembly

Filter Assembly

Drum Assembly

Directions for Cleaning Filter

Electrical Data

Troubleshooting

Fire Hazards - Read Before Installing System

Terms and Conditions

Fan Motor Maintenance

Table of Contents Page

I. System Start-Up Information

V - Systems Owner’s Manual O.A.S. 2008

1. Read the installation and maintenance instructions as well as the recommended safety practices in this

manual

2. Install ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have dust bin in place and sealed.

Caution

The Direct Drive Fan / Blower makes the system top heavy! Use extreme care when setting the unit

up! It is recommended that at least two people lift the system up. Do NOT over tighten bolt on Fan

/ Blower to Cyclone body connection ring! Use a Nylock nut and regular hex nut. If bolt is

over torqued it can break, causing Fan / Blower to disconnect.

Warning

Do not operate Fan / Blower unless Fan Housing is attached to Cyclone body and Dust Drum is in

place. Dust Drum and Cyclone must be in place and sealed or motor will overheat!

Warning

Check amperage draw on motor with all gates open. Current draw should not exceed maximum

motor amperage as stated on motor plate. (OAS is not responsible for damage to motors caused by

improper installation, wiring or failure to follow these directions.)

V - Systems Owner’s Manual O.A.S. 2008

II. System Specications System

Performance

System

Dimensions

Options

Height w/ 35 Gallon Drum: 87 1/4” (2hp) - 89” (3hp)

Footprint w/ Ext. Cartridge: 48”x 48”x 48”

Inlet Diameter: 6”

Powder Coated Paint Finish Over Steel

Integral

Fan Blower

Filter Media

Included

Sound

Level

Dust Bin

U.S. Made Baldor or Leeson

2 or 3 Horsepower Single Phase

TEFC Motor, 1.15 Service Factor / Insulation Class F

for extra protection and motor life

Voltage: 115 - 230

Amperage: 23 / 11.5 (2hp) or 29 / 14.5 (3hp)

(3) Tripod Aluminum Legs

Filter w/ Internal Silencer

FREE D.I.Y. Duct Design Guide

Hardware Tool Kit

Pre-Wired Magnetic Starter -

With Standard Silencer & Filter: 73 dBA @ 10’

Without Silencer: 75 dBA @ 10’

Our Quietest System.

35 Gallon Fiber Drum - ODK350701 Standard

55 Gallon Fiber Drum - ODK550701 - Additional Charge

Fan Wheel - Cast Aluminum Alloy 356-51 / Backward

Inclined / Non-Sparking, Non-Ferrous as Required by

NFPA Fire Code / Dynamic, Two-Plane Balanced to ISO

6.3 Specications. The Same as Aircraft Turbine Rotors.

Industrial

Quality

Motor

ASHRAE

Tested

*Oneida reserves the right to change or modify specs and system appearance without notice.

Actual system appearance may vary.

w/ On-Off Switch Preset for Add-On Remote

with Amperage Overload Protector (1 Phase)

Oneida V - 2000 2hp / V - 3000 3hp

Part # Description

See Accessories

page for pricing.

13”x 26” 143 Sq. Ft. High Eff. Poly-Blend Filter Media (2hp)

Accredited, Independent Lab Tested

Filter Media Captures 99.9% of Test Material from 1 Micron

Remote Control - Radio Frequency

Bag Gripper

13” x 39” Spun-Bond Filter

HEPA Filter Media

Shop Plan Design Service

Approx. 1140 CFM @ 2.5” S.P. (2hp)

Approx. 1285 CFM @ 3” S.P. (3hp)

XXV020126

XXV020139

XXV030139

V-2000 w/ Blended Filter

V-2000 w/ Spun-Bond Filter

V-3000 w/ Spun-Bond Filter

13”x 39” 95 Sq. Ft. High Eff. Axtar Spun-Bonded Polyester Filter

Media (2 & 3hp)

Accredited, Independent Lab Tested

Filter Media Captures 99.9% of Test Material from 0.2 - 2 microns

Teon-Like Coating Facilitates Dust Release

See Specications Below

Line of Sight Not Required.

Performance: V-2000

6 inch pipe 1140 CFM @ 2.5” W/C SP

5 inch pipe 913 CFM @ 4.5” W/C SP

4 inch pipe 760 CFM @ 6.3” W/C SP

3 inch pipe 620 CFM @ 8.1” W/C SP

0 CFM @ 10.5” W/C SP

(2hp)

87 1/4”

(3hp)

89”

45”

24”

V-SYSTEMS

Performance: V-3000

6 inch pipe 1285 CFM @ 3” W/C SP

5 inch pipe 1045 CFM @ 5.4” W/C SP

4 inch pipe 840 CFM @ 7.4” W/C SP

3 inch pipe 670 CFM @ 9.2” W/C SP

0 CFM @ 13.1” W/C SP

Dimensions shown w/ 2” ex hose between drum and cone collars.

Allow 1 - 2” from ceiling for motor venting.

III. Parts List V-Systems

1. Motor / Blower Assembly - BXI020107 (2hp) / BXI030107 (3hp)

1a. Motor (1) - BMZ020105 (2hp) / BMZ030170 (3hp)

1b. Pre-Wired Mag. Starter w/ Remote Option (1) - AMR221114 (2hp)

(1) - AMR221417 (3hp)

1c. Wire Connector (1) - WCC000000

1d. Cord Connector (1) - WCC025038 (2hp) / WCC027063 (3hp)

1e. Cord Connector (1) - WCN120000 (2hp) / WCN340000 (3hp)

1f. Fanwheel (1) - BWX137800 (2hp) / BWX142598 (3hp)

1g. Allen Hex Key (1) - ATK030160

1h. Blue Thread Locker (1) - YSS000037

1i. Lock Washer (4) - AFL010500

1j. Bolt (4) - AFB155200

1k. Silicone Tube (1) - ASC000028

1l. Gasket (6 ft.) - RGZ000000

1m. Sheet Metal Screws (6) - AFS014000

1n. Nyloc Nut (1) - AFT900516

V-SYSTEMS

2. Cyclone Body Metal (1) - SCX002107

3. V Tube (1) - SXV002107

V - Systems Owner’s Manual O.A.S. 2008

Motor Box -

BXI020107 (2hp) / BXI030107 (3hp)

Cyclone Box -

4. Fan Housing incl. Duct Ring (1) - BHX002107 (2hp)

(1) - BHX030107 (3hp)

Housing Box -

5. 13”x 26” Poly-Blend (1) FCB132600 - 2hp

13” x 39” Spun Bond Filter (1) - FCS133995 - 2 & 3hp

Filter Box -

6. Hex Head Bolts (3) - AFB155175

7. Plenum (1) - FPX002107

8. Spun Dust Bin (1) - RFG130805

9. Wire Form Clip (3) - AFC000000

10. Filter Bracket Bottom (1) - RBX000000

11. 5/16” Fender Washer (1) - AFW170000

12. 5/16” Thumb Nut (1) - AFT000001

13. Internal Silencer (1) - BSC130000

14. Drum Kit 35 Gal. 7” Inlet (1) - ODK350701

14a. 35 Gal. Drum (1) - SDS350000

14b. 7” Flex Hose (1 ft.) - DHF070000

14c. 6-8” Hose Clamp (2) - ACB080000

Drum Box -

15. 5/16” x 20” Threaded Rod (2) - YSS000200

16. Coupling for Threaded Rod (1) - VRH051618

17. Aluminum Tubing Legs (3) - VRT010257

18. Leg Caps (3) - RCR012500

Pipe Box -

Motor Box - 21”x 21”x 20” - 90 lbs (2hp) / 104 lbs. (3hp)

Cyclone Box - 23”x 23”x 44” - 50 lbs.

Housing Box - 31”x 12”x 29” - 40 lbs.

Filter Box - 14”x 14”x 41” - 14 lbs. Spun-Bond

Filter Box - 14”x 14”x 29” - 12 lbs. Poly-Blend

Drum Box - 23”x 23”x 27” - 35 lbs.

IV. V-Systems Fan Wheel Motor Assembly

1. Open box and unpack Motor, Mag-

netic Starter, Fan Wheel and Hardware

package. Wheel and Hardware pack-

age is packed underneath Motor. See

right.

Note that Magnetic Starter is attached

to Motor by it’s cord.

2. To easily remove Motor, cut down

the sides of outside box as shown

above.

3. Pull out cut cardboard side from

bottom of box.

4. Lift out inside cardboard retainer,

then remove rest of box.

5. Carefully cut away plastic wrap and

remove bottom board. Lift and place

motor on it’s top on solid surface as

seen below. 6. Add a bead of silicone around

bottom of motor as indicated, against

shoulder of machined ridge. Note: This

seals Motor and Fan Housing, prevent-

ing dust blow out.

V - Systems Owner’s Manual O.A.S. 2008

Silicone

7. Put Fan Housing topside down over

motor shaft and line up the bolt holes

as shown below.

Fan Housing holes should line up with

Motor bolt holes.

8. Put included Lock-Tite on bolt shafts

and put all four bolts with Lock Washer

in the holes and nger tighten.

9. Then with a Torque Wrench, tighten

each bolt to 30 lbs. using a crossing

pattern. Do NOT tighten in a circle.

8. Put 1/2” high wooden pieces on

Fan Housing oor to rest Fan Wheel

on. Line up the two key ways in the

Fan Wheel and the Motor Shaft. There

must be 1/2” from top of Fan Wheel to

top of Motor Shaft in order for spinning

Fan Wheel to clear bolt heads.

1/2”

10. Insert Key into slot with narrower

side to shaft, then lightly tap with ham-

mer and nail set until key top is level

with shaft top being careful to avoid

hitting fan with hammer.

11 Put Lock-Tite on provided Set

Screws then put screw in hole in Fan

Wheel as shown. Tighten screw with

provided Allen wrench to 12 - 15 lbs.

Remove wooden pieces from under

Fan Wheel. Repeat procedure with

Set Screw in other hole.

Top View

Key

1/2”

Shaft

Motor

Fan Wheel Fan Wheel

Bolt

Head Bolt

Head

V - Systems Owner’s Manual O.A.S. 2008

V. V-Systems Cone Leg Assembly

12. Put included self-sticking gasket

on top rim of cone. Make sure there is

NO gap where both ends of gasket

meet. This is VERY important for an

air tight seal.

13. Insert legs into triangular holders

and tighten bolts securely.

15. Put Clamp Ring over cone for later

connection. Lower V-Tube into cone

making sure pins are inside the cone.

16. Put a bead of silicone on the top of

the V-Tube sheet.

Note: This is very important to seal

the Fan Housing to the Cyclone

Cone to prevent dust blow out.

14. Pick up cyclone

and set up on legs.

Bead of Silicone

Parts of this procedure require

at least two people to complete.

Use extreme caution and good

sense when assembling this

unit. Parts of it are very heavy.

17. Determine where you want Fan

Motor Outlet in relation to Cone Inlet,

then lift Fan Motor Housing on top of

cone, making sure the V-Tube guide

pins are inside the housing. The Fan

Motor Housing is extremely heavy. It

is at least a two person job. Do NOT

attempt to do this yourself! It could

be extremely dangerous!

18. Make sure Clamp Ring is evenly

over both the cone lip and housing lip.

Put bolt through ring then put hex nut

on rst, then put on the Ny-Lock nut

with nylon facing out and tighten.

Caution:

The Ny-Lock nut is required to

prevent the bolt from vibrating off

during operation. Don’t over tighten

nuts! Bolt could break!

V - Systems Owner’s Manual O.A.S. 2008

VI. V-Systems Plenum Elbow Assembly

19. Attach plenum with sheet metal

screws and seal well with silicone to

prevent dust blow out..

VII. V-Systems Filter Assembly

Insert Silencer into Filter. Plastic ring on Silencer must sit on the

inside of the Filter gasket. If you have the Spun-Bond Filter you

will get two rods that you must attach

with an included rod connector. The

blended Filter with the metal cage only

uses one rod.

20. Attach Filter Rod to Plenum. If you

have the Spun-bond lter, you will need 2

rods attached with a connector as shown

below. Before you connect the rod to

the Plenum, you must position the lter

underneath with the rod inside as shown

above. Make sure the silencer is inserted

in the lter as shown in inset before at-

taching the lter.

21. This is easiest with 2 people. Have

one person hold the lter up against

the Plenum plate while the second

person holds the bracket as shown and

puts it up on the lter rod, followed by

the washer and then the Thumb Nut.

V - Systems Owner’s Manual O.A.S. 2008

20. 21.

22. Position top of clip over metal rim,

then push bottom of clip underneath

the rim of the dust pan. Space the

three clips equally around the dust

pan, making sure the pan is even with

the lter bottom and tightly sealed as

shown right.

Fit over Filter rim.

Side view

of clip.

VIII. V-Systems Dust Drum Assembly

Collector

Hose Clamp

Flex Hose

Dust Bin

21. Pull Flex Hose up over cone end

and tighten Hose Clamp over it to

secure it. Pull other end of Flex Hose

over Dust Drum collar and tighten

second Hose Clamp over it to secure it

to drum.

22. Plug in Magnetic Starter and you

are ready to connect your collector to

your ductwork and go!

V - Systems Owner’s Manual O.A.S. 2008

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