Oneida Air Systems Gorilla XXP999901 Bedienungsanleitung

Appearance may vary sligthly.

9_2011

ZBM999901

Powerful Portable Economical MadeintheUSA

Oneida Air Systems, Inc. was founded in 1993 to bring cost effective, state-of-the-art

dust collection systems and material handling ductwork to woodworking shops. OAS

designsandmanufacturesindustrialgradedustcollectionsystemsthatcreateaprac-

tical, safe and healthy work place environment.

1.800.732.4065 www.oneida-air.com

1001 W. Fayette St., Syracuse, NY 13204

1.5hpDustGorillaPortableDustCollector -XXP999901

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualiﬁed technicians and sales staff are available

8:30am - 5:00pm EST Mon. - Fri. to answer any questions concerning OAS products and dust collection. Call for duct-

work design and ductwork quotes, including system pricing and shipping cost.

Read the entire Owner’s Manual before installing or operating system!

Proudly Made

in the USA

II.

III.

IV.

VI.

VII.

VIII.

IX.

4, 5

7 - 11

System Start-Up Information

System Speciﬁcations

Parts List

Dimensions

System Assembly

Cleaning External Filter

Fan Motor Maintenance

Troubleshooting

Fire Hazards - Read Before Installing System

Terms and Conditions

TableofContents Page

1.5hp Portable Owner’s Manual © O.A.S. 2010

I.SystemStart-UpInformation

1. Read the installation and maintenance instructions as well as the recommended safety practices in this

manual

2. Install ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have dust bin in place and sealed.

Caution

The Direct Drive Fan / Blower makes the system top heavy! Use extreme care when setting the unit

up! It is recommended that at least two people lift the system up.

Warning

Do not operate Fan / Blower unless Fan Housing is attached to Cyclone body and Dust Drum is in

place. Dust Drum and Cyclone must be in place and sealed or motor will overheat!

Warning

Check amperage draw on motor with all gates open. Current draw should not exceed maximum

motor amperage as stated on motor plate. (OAS is not responsible for damage to motors caused by

improper installation, wiring or failure to follow these directions.)

1.5hp Portable Owner’s Manual © O.A.S. 2010

1.5hpPortableCollector

1.5hp Portable Dust CollectorXXP999901

Part # Description

Motor

Filter Media

Dust Bin

Included

35 Gallon Heavy Steel Drum with casters.

Drops down for easy removal and dumps in

seconds.

Filter Efﬁciency Gauge

Internal Silencer

GE H12 certiﬁed HEPAMedia.

65 Sq. Ft.

HEPAmedia - 99.97% @ 0.3 - 0.5 microns

efﬁciency.

*Oneida reserves the right to change or modify specs and system appearance without notice.

Actual system appearance may vary.

1.5hp Motor / 110V Power Supply

Made in the USA

HEPA

Filtration

The new OneidaAir Systems 1.5hp Portable dust col-

lector offers you power and mobility at an ecomonical

price.

Included with this collector are:

An internal silencer that helps make our systems

some of the quietest on the market.

GE H12 certiﬁed HEPAﬁlter media to make our ﬁlters

the best you can possibly use.

Filter Efﬁciency Gauge that tels you when your ﬁlter

needs cleaning.

And of course, Oneida quality comes standard with

every made inAmerica dust collection system we

produce.

1.5hp Portable Owner’s Manual © O.A.S. 2010

110 / 230v - 16 / 8 amps / 1.15 Ser. Fac.

Composite fan wheel - Backward inclined,

non-sparking, non-ferrous.

1.5hp Portable Owner’s Manual © O.A.S. 2010

1. BXI999901 -1.5hp Motor Assembly

2. BHX001801 - Fan Housing (1)

3. SCX001801A - Cyclone (1)

4. SEX350600 - Drum Lid (1)

5. ARS990001 - Lid Clamp guards (4)

6. SES350002 - 35 Gal. Steel Drum (1)

7. AFL990001 - Drum Latches (4)

8. RHC000000 - Drum Casters (3)

9. RFG010000 - Leg Gusset (3)

10. VRM990425 - Foam Leg Grip (1)

11. VRT010049 - Front Leg (1)

12. FXX001801 - Front Drum Lid Bracket (1)

13. RHC000005 - Front Leg Caster (1)

14. FCS999901 - 13 x 19.5 HEPA Filter (1)

15. AFT000001 - Thumb Nuts (5)

16. RCP990001 - Plastic Axle Protector (1)

17. RSR330625 - Threaded Rear Axle (1)

18. YSS516185 - Threaded Filter Rod (1)

19. VRT010047 - Rear Leg (2)

20. STP000003 - Handle (2)

21. VRM425075 - Flat Handle Grip (2)

22. FXX001802 - Rear Drum Lid Bracket (2)

23. AFS125016 - Rear Leg Threaded Tube Connect (2)

24. AFB038001 - Eye Bolt (2)

25. VRW100200 - 10” Wheels (2)

26. AWR221114 - Starter (1)

27. FXK000000 - Filter Efﬁciency Gauge Kit (1)

28. FGA000000 - Filter Grounding Wire (1)

29. WWZ120310 - Extension Cord (9’)

III.PartsList

AFW180000 - Flat Washer USS 5/16” (28)

PRGZ025050 - Gasket 1/2”(25 ft.)

QRGZ516100 - Gasket 1”(7 ft.)

AFT155175 - Whiz Nut 5/16” (6)

NAFW025000 - Flat Washer USS 1/4” (42)

MAFT901032 - Nylock Nut 10 - 32 (8)

LAFT900058 - Nylock Nut 5/8 - 11 (2)

K AFT051618 - U Spring Nut 5/16” - 18 (8)

J AFT058011 - Jam Nut - 5/8” 11 (2) - 1/4” high

J1 AFT050811 - Hex Nut - 5/8” 11 (2) - 1/2” high

IAFT000005 - Whiz Lock Nut 1/4” (31)

HAFB155175 - Bolt 5/16”-18 x 3/4” (14)

GAFS103238 - Screw 10 - 32 x 3/8” Pan Head (8)

FAFS015800 - Bolt 1/4” - 20 x 1/2” Hex Head (16)

EAFS015920 - Bolt 1/4” - 20 x 3/4” Hex Head (6)

DAFS010075 - #10 Sheet Metal Screw 3/4” (4)

C AFB155155 - Flange Bolt 5/16”- 18 x 1” H GR5 (8)

B AFB025175 - Carriage Bolt 1/4”- 20 x 1.75” (9)

Hardware List

AASC000125 - Caulk Single (1)

1.5hp Portable Owner’s Manual © O.A.S. 2010

19 19

23 23

(4)

(6)

(12)

(8)

12 4

88 8

II I

EI I

All hardware may not be shown because of

perspective. Check parts list for complete

amounts.

Clips - AFT051618

Motor Plate

Gasket

Material

Gasket

Material

Fan

Housing

Washer

Bolt

It is CRITICAL that this part

of the clip is put on the

inside of the Fan Blower

Housing and Cone as

shown here. Otherwise

you will not get the seal

needed for complete dust

collection!

N I

J1 J1

61.5hp Portable Owner’s Manual © O.A.S. 2010

IV.Dimensions

SystemsElectricalData

110 / 230V - 16 / 8 Amps

Electrical Extension Cord Data

77”

26”

55”

6” Dia. Inlet

Gal.

Steel

Drum

35”

48”

3”

33”

Indoor/Outdoor Indoor

Wire Gauge 12.0

Plug Conﬁgurations Standard

Flexible at 50°F Yes

UL Safety Listing Yes

CSA Safety Listing Yes

Grounded Yes

Cord Type Appliance

Length (Feet) 9.0

Max Amps (Amps) 20.0

Color Black

Color/Finish Family Black

Jacket Material PVC

1.5hp Portable Owner’s Manual © O.A.S. 2010

V.SystemAssembly

It is always good to have a qualiﬁed helper to

assist you during assembly. Some parts are

heavy and awkward to deal with.

Drum Assembly

Drum Lid Assembly

1. Apply silicone sealant to each hole be-

fore attaching the casters to assure air tightness.

This is very important when using a collection

bag because even a tiny air leak will interfere

with the bag working.

4. Apply 1” gasket around rim of the under-

side of drum lid. [Figure 3]

Carefully align the ends so there is no gap be-

tween them and it makes a tight seal against

itself.

2. Attach the casters to the bottom of the

drum with (4) included 1/4 - 20 hex head bolts,

making sure the bolt heads are on the inside of

the drum. [Figure 1]

3. Attach the dust drum latches with the in-

cluded 10 - 32 pan head screws with the screw

head on the outside of the drum and the nyloc

nuts on the inside of the dust drum. Apply

silicone sealant to each hole here also to pre-

vent air leaks. [Figure 2]

5. Apply a continuous line of silicone seal-

ant [Figure 4] to the cone ﬂange before bolting

in place with (6)1/4-20 x 3/4” bolts,(12) washers

and (6)nuts.

[Figure 5] Make sure the 2 holes for the front

leg brace are lined up with the cone inlet and

tabs for the back leg braces will be pointed down

when cone is right-side up. [Figure 6}

Figure 1. Bottom of dust drum with caster wheels.

Figure 2. Dust drum latches and hardware.

Figure 4.

Apply silicone

to bottom of

ﬂange.

Figure 6. Posi-

tion drum lid so

the two holes

that attach to

front leg brace

are below the

cyclone inlet.

Figure 6. Tabs

for the back leg

braces will be

pointed down.

Figure 5. Check lid alignment

(see Figure 6)

EIN

Bolt

Washer

Cone

Lid

Washer

Nut

Fig. 3

81.5hp Portable Owner’s Manual © O.A.S. 2010

7. Set Cone and lid on top of drum on a

smooth, level ﬂoor, apply (4) plastic lid clamp

guards. Do not clamp lid. [Figure 9A]

Fig. 8 Fig. 8A

Figure 9A

Dust Drum Lid

Clamp

Guard

6. Cut 3 wooden blocks from a 2 x 4 that are

2 1/2” high. [Figure 8]

Place blocks under drum so it lifts it and will not

roll. [Figure 8A]

Leg Assembly

8. Slide foam hand grip onto top of bent front

leg. You may need some lubricant such as a

little soapy water to help. [Figure 10]

11. Slide plastic cover on cord holder and at-

tach to front of gussett with 1.75” carriage bolts

on the front and either back leg as shown. You

may have to carefully pull holder wider to ﬁt

bolt in bottom hole.

[Figure 11]

10. Attach gusset

to front leg using 2”

carriage bolt / gusset

/ leg / 1/4” washer /

1/4” nut. Loosely bolt

front leg to the angle

ring on cyclone as

shown below.

7A - Insert

Black plastic

leg plugs in

top of legs

[Figure 10A]

Fig.10 Fig.10A

Fig.11

9. Attach front wheel and tighten nut on

caster assembly to secure. [Figures 12, 13]

Figure 12 -

Attach wheel

Figure 13 -

Tighten Nut on caster.

12. On the two straight, back legs, gently

insert the threaded inserts with a hammer in

bottom of leg, then screw in the two eyebolts all

the way in. [Figure 12]

1.5hp Portable Owner’s Manual © O.A.S. 2010

15. Attach drum lid to the front and rear leg

bracket lid holders using 1/4” - 20 x 3/4” Hex

head bolts, washers and nuts. Tabs on rear leg

brackets should point up.

[Figures 13, 14]

Figure 13 - Front Figure 14 - Rear

EI N

13. Put wheel nuts between 4” - 5” from

each end of threaded axle. Next put axle

through rear leg eyebolts. Then loosely put jam

nuts on each end followed by the wheels with

hub on the inside. Finish with the 5/8” nylock

nuts ﬂush to the ends of the axle. You will

tighten this assembly later.

14. Bolt rear leg gus-

sets loosely to cyclone as

shown.

Put on plastic axle cover after the ﬁnal

tightening of the nuts

16. Tighten up all bolts on the gussets and

lid brackets while keeping the legs square.

When this is done, tighten up the wheel bolts

on the axle to their ﬁnal positions.

17. Apply 1/2” gasket around outside of bolt

holes in cyclone top as shown, making sure

there is no gap where ends butt together.

Nylock

Nut Jam

Nut 5/8”

Nut Axle

Rear

Leg

Wheel

18. Place Blower housing in position so that

the ﬁlter outlet is pointed down, opposite the

inlet. Hand start eight 5/16” x 3/4” hex head

bolts with washers, then tighten securely.

[Figure 15]

Figure 15 - Attach Blower housing

Figure 16 -

Attach U - spring nut Figure 17 - Apply gasket

19. Attach eight large U - spring nuts

around top opening of Blower housing, then

apply 1/2” wide PSA foam rubber strip around

the underside of motor plate. [Figures 16, 17]

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