Oneida Air Systems V1500 Bedienungsanleitung

Appearance may vary slightly.

8_10

ZBM000101

Powerful Economical MadeintheUSA

Oneida Air Systems, Inc. was founded in 1993 to bring cost effective, state-of-the-art

dust collection systems and material handling ductwork to woodworking shops. OAS

designsandmanufacturesindustrialgradedustcollectionsystemsthatcreateaprac-

tical, safe and healthy work place environment.

1.800.732.4065 www.oneida-air.com

1001 W. Fayette St., Syracuse, NY 13204

V-SYSTEMS

V - Systems Owner’s Manual O.A.S. 2010

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualiﬁed technicians and sales staff are available

7:30am - 6:00pm EST Mon. -Thurs. and 7:30am - 5:00pm EST Fri. to answer any questions concerning OAS products

and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.

Read the entire Owner’s Manual before installing or operating system!

Proudly Made

in the USA

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

XIV.

5, 6

System Start-Up Information

System Speciﬁcations

Stand Assembly

Cyclone Assembly

Plenum Elbow Assembly

Filter Assembly

Drum Assembly

Directions for Cleaning Filter

Electrical Data

Troubleshooting

Fire Hazards - Read Before Installing System

Terms and Conditions

Fan Motor Maintenance

Wall Mount Assembly (Optional)

TableofContents Page

I.SystemStart-UpInformation

V - Systems Owner’s Manual O.A.S. 2010

1. Read the installation and maintenance instructions as well as the recommended safety practices in this

manual

2. Install ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have dust bin in place and sealed.

Caution

The Direct Drive Fan / Blower makes the system top heavy! Use extreme care when setting the unit

up! It is recommended that at least two people lift the system up. Do NOT over tighten bolt on Fan

/ Blower to Cyclone body connection ring! Use a Nylock nut and regular hex nut. If bolt is

over torqued it can break, causing Fan / Blower to disconnect.

Warning

Do not operate Fan / Blower unless Fan Housing is attached to Cyclone body and Dust Drum is in

place. Dust Drum and Cyclone must be in place and sealed or motor will overheat!

Warning

Check amperage draw on motor with all gates open. Current draw should not exceed maximum

motor amperage as stated on motor plate. (OAS is not responsible for damage to motors caused by

improper installation, wiring or failure to follow these directions.)

V - Systems Owner’s Manual © O.A.S. 2010

II.SystemSpeciﬁcations

OneidaV-1500/V-20002hp/V-30003hp

Part # Description

XXV010139H

XXV020139H

XXV030139H

XXV050139H

V-1500 Collector

V-2000 Collector

V-3000 Collector

V-5000 Collector

Performance: V-2000

6 inch pipe 1140 CFM @ 2.5” W/C SP

5 inch pipe 913 CFM @ 4.5” W/C SP

4 inch pipe 760 CFM @ 6.3” W/C SP

3 inch pipe 620 CFM @ 8.1” W/C SP

0 CFM @ 10.5” W/C SP

Performance: V-1500

6 inch pipe 949 CFM @ 1.8” W/C SP

5 inch pipe 739 CFM @ 3.5” W/C SP

4 inch pipe 572 CFM @ 5.3” W/C SP

3 inch pipe 467 CFM @ 6.1” W/C SP

0 CFM @ 7.9” W/C SP

(1.5hp)

85 1/4”

(2hp)

87 1/4”

(3hp)

89”

(5hp)

90”

Performance: V-3000

6 inch pipe 1285 CFM @ 3” W/C SP

5 inch pipe 1045 CFM @ 5.4” W/C SP

4 inch pipe 840 CFM @ 7.4” W/C SP

3 inch pipe 670 CFM @ 9.2” W/C SP

0 CFM @ 13.1” W/C SP

Performance: V-5000

8 inch pipe 1998 CFM @ 1.65” W/C SP

7 inch pipe 1326 CFM @ 2.95” W/C SP

6 inch pipe 1210 CFM @ 4.05” W/C SP

5 inch pipe 988 CFM @ 6.9” W/C SP

0 CFM @ 15” W/C SP

Dimensions shown w/ 2” ﬂex hose between drum and cone collars.

Allow 1 - 2” from ceiling for motor venting.

45”

36”

30”

System

Performance

System

Dimensions

Options

Height w/ 35 Gallon Drum: 85 1/4” (1.5hp)87 1/4” (2hp) - 89” (3hp)

Footprint w/ Ext. Cartridge: 48”x 48”x 48”

Inlet Diameter: 6”, 8” (5hp)

Powder Coated Paint Finish Over Steel

Integral

Fan Blower

Filter Media

Included

Sound

Level

Dust Bin

U.S. Made Baldor or Leeson

1.5, 2, 3 or 5 Horsepower Single Phase

TEFC Motor, (2hp) 1.15 SF (3 / 5hp) 1.0 SF / Insulation

Class F for extra protection and motor life

Voltage: (1.5 / 2hp) 115 - 230 / (3 & 5hp) 230

Amperage: 16 / 8 (1.5) 23 / 11.5 (2hp) / 13 (3hp) / 19.5 (5hp)

(3) Tripod Aluminum Legs

Filter w/ Internal Silencer

FREE D.I.Y. Duct Design Guide

Pat. Pend. Flame GuardArrestor

Pre-Wired Magnetic Starter -

Filter Grounding Wire

With Standard Silencer & Filter: 73 - 81 dBA@ 10’

Our Quietest System.

35 Gallon Fiber Drum - ODK350701 Standard

55 Gallon Fiber Drum - ODK550701 -Additional Charge

Fan Wheel - Backward Inclined / Non-Sparking, Non-

Ferrous as Required by NFPAFire Code / Dynamic,

Two-Plane Balanced to ISO 6.3 Speciﬁcations. The Same

asAircraft Turbine Rotors.

Industrial

Quality

Motor

*Oneida reserves the right to change or modify specs and system appearance without notice.

Actual system appearance may vary.

w/ On-Off Switch Preset forAdd-On Remote

withAmperage Overload Protector (1 Phase)

SeeAccessories

page for pricing.

Remote Control - Radio Frequency

Bag Gripper

Shop Plan Design Service

Wall Mount

Approx. 949 CFM @ 1.8” S.P. (1.5hp)

Approx. 1140 CFM @ 2.5” S.P. (2hp)

Approx. 1285 CFM @ 3” S.P. (3hp)

Approx. 1498 CFM @ 1.65” S.P. (5hp)

13”x 39” 95 Sq. Ft. GE H12 Certiﬁed HEPAﬁlter media

HEPAﬁlter media 99.97% from 0.3 - 0.5 microns

efﬁciency.

See Speciﬁcations Below

Line of Sight Not Required.

35 Gal.

61.75”

55 Gal.

73.75”

V - Systems Owner’s Manual © O.A.S. 2010

III.StandAssembly

Stand Kit Contents

Hardware Kit (1) -AHX002107

Rubber Leg Cap (3) - RCR012500

Rubber Leg Cap

Stand Leg Stand

Brace

Mid-

Gusset

Top

Gusset

Mounting

Ring

Cone

Top Gusset (3) - RFG010000

Mid-Gusset (3) - RFG010003

Stand Leg Set 35 Gal. (3) - OSK354800

Stand Leg Set 55 Gal. (3) - OSK556200

1. Place rubber leg caps on long end of leg.

2.Attach top gusset and mid-gusset to legs using 2” carriage

bolts then a washer and Nylock nut.

3.Attach the braces to the mid-gussets using the 3/4” car-

riage bolts and a washer and Nylock nut.

4.Attach cyclone cone to top gussets using the mounting ring

by 5/16”x 1” bolts using the sequence of bolt, washer, cone/

stand, washer, Nylock nut.

Stand Braces

Note: Stand legs will angle slightly inward when connected to

cyclone. This adds stability to the unit and makes a slightly larger

footprint than if the legs were perfectly vertical.

V - Systems Owner’s Manual O.A.S. 2010

1. Push clips onto inside circle on Fan Housing, making sure clip is pushed all of the way on, that the bolt

holes are in alignment with the clip holes and that the small barrel on the clip is on the INSIDE of the Fan

Housing as shown in diagram.

2. Stick the gasket material around the Fan Housing as shown in the diagrams, outside of the bolt circle.

Making sure of a complete seal. Dust collection systems cannot operate effectively without being tightly

sealed with no air leaks.

Bolt

Washer

Motor Plate

Clip

Gasket

Material

Fan

Housing

that this part ofIt is CRITICAL

the clip is put on the inside of

the Fan Blower Housing as

shown here. Otherwise you

will not get the seal needed

for complete dust collection

Proportions and sizes of parts may be

exaggerated for purposes of explanation.

Instructions for Attaching Motor Plate to Fan Housing.

IV.CycloneAssembly

3.Attach Motor and Motor Plate to Fan Housing.

Gasket material goes

outside of clip holes on

top of fan housing.

V - Systems Owner’s Manual © O.A.S. 2010

4. Put included self-sticking gasket on

top rim of cone. Make sure there is

NO gap where both ends of gasket

meet. This is VERY important for an

air tight seal.

5. Put cone on stand and

attach with provided hardware

as shown on page 4.

6. Put Clamp Ring over cone for later

connection. Lower V-Tube into cone

making sure pins are inside the cone.

7. Put a bead of silicone on the top of

the V-Tube sheet.

Note: This is very important to seal

the Fan Housing to the Cyclone

Cone to prevent dust blow out.

Bead of Silicone

Parts of this procedure require

at least two people to complete.

Use extreme caution and good

sense when assembling this

unit. Parts of it are very heavy.

8. Determine where you want Fan

Motor Outlet in relation to Cone Inlet,

then lift Fan Motor Housing on top of

cone, making sure the V-Tube guide

pins are inside the housing. The Fan

Motor Housing is extremely heavy. It

is at least a two person job. Do NOT

attempt to do this yourself! It could

be extremely dangerous!

9. Make sure Clamp Ring is evenly

over both the cone lip and housing lip.

Put bolt through ring then put hex nut

on ﬁrst, then put on the Ny-Lock nut

with nylon facing out and tighten.

Caution:

The Ny-Lock nut is required to

prevent the bolt from vibrating off

during operation. Don’t over tighten

nuts! Bolt could break!

You may want to drill holes in the outlet for

the sheet metal screws that attach the plenum

before you clamp Housing to Cone. See Pg. 8

V - Systems Owner’s Manual © O.A.S. 2010

V.V-SystemsPlenumElbowAssembly

10.Attach plenum with provided sheet metal screws and seal well with sili-

cone to prevent dust blow out. This is accomplished easier with two people.

Drill 4 to 6 holes in the plenum and outlet for the sheet metal screws while

one person holds the plenum in position.Attach with screws then seal on the

outside where the plenum meets the outlet with silicone.

VI.V-SystemsFilterAssembly

Insert Silencer into Filter. Plastic ring on Silencer must sit on the

inside of the Filter gasket. If you have the Spun-Bond Filter you

will get two rods that you must attach

with an included rod connector. The

blended Filter with the metal cage only

uses one rod.

11.Attach Filter Rod to Plenum. If you

have the Spun-bond ﬁlter, you will need

2 rods attached with a connector as

shown below. Before you connect the

rod to the Plenum, you must position

the ﬁlter underneath with the rod inside

as shown above. Make sure the si-

lencer is inserted in the ﬁlter as shown

in inset before attaching the ﬁlter.

12. This is easiest with 2 people. Have

one person hold the ﬁlter up against

the Plenum plate while the second

person holds the bracket as shown and

puts it up on the ﬁlter rod, followed by

the washer and then the Thumb Nut.

11. 12.

V - Systems Owner’s Manual © O.A.S. 2010

13. Position top of the J-hook over the

ﬁlter rim as shown in the diagram on

page 9. Making sure the pan is even

with the ﬁlter bottom and tightly sealed

as shown above.

VII.V-SystemsDustDrumAssembly

Collector

Hose Clamp

Flex Hose

Dust Bin

15. Plug in Magnetic Starter and you

are ready to connect your collector to

your ductwork and go!

14. Distance between the drum lid and cone can vary. Some

systems have little space there to minimize overall system

height.

In some cases, the ﬂexible hose will have to be cut down (espe-

cially with stands).

OAS ships 1’of hose as standard but this is not necessarily the

needed length once the system is installed.

Tools Needed: Razor Knife / Diagonal Cutters

Measure length between drum lid and collar of cone.

Measure hose while it is extended (don’t overly compress the

hose). This allows the lid to move up when installed. Cut the

hose with razor knife and then cut the wire with diagonal cut-

ters. Don’t cut too short! If in doubt, cut a little long. Trim

if necessary.

Filter Grounding Wire

Take the alligator clip that is at the end of the

green grounding wire attached to the motor and

clip it to the ﬁlter mesh as shown below. Tape the

ring terminal end to the wire.

V - Systems Owner’s Manual © O.A.S. 2010

VIII.DirectionsforCleaningExternalFilter

All steps should be done with a dust mask and eye protection. Proper ﬁlter clean-

ing should not be neglected.Adirty ﬁlter can affect dust collector operation and

ﬁlter life.

1. Compressed air from outside.

Blast air along pleats of the ﬁlter at about a 20 degree angle.

Blast air out and away from you or anyone in the general

area.

Keep air nozzle at least 6” from ﬁlter. Closer blasts may

damage material. This operation should be done with ﬁlter

on the unit. Dust is trapped inside ﬁlter so it will not make a

mess. 6”

Filter must be cleaned regularly or ﬁlter damage may

result. If gauge reaches 3, it is time to clean your ﬁl-

ter. Never allow gauge to reach 5. You could destroy

your ﬁlter.

If you have the Filter Efficiency Gauge.

2. Empty Dust Bin.

Wait a few minutes for internal dust to settle then unscrew

thumb nuts from J-Hooks and remove dust bin. Empty dust

carefully. Replace dust bin. Do not over tighten thumb nuts.

Filter

J-Hook

Dust Bin

Thumb Nut

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