Oneida Air Systems XGK030035 Bedienungsanleitung

Rev: 03/05/2021 Doc. #ZBM000104

Appearance may vary slightly

U.S. Patent: #8491685,

#9370740, #8514090,

#8496719, #7247180,

D908854, and patent pending

OWNER’S MANUAL

Dust Gorilla Pro

Dust Collector

with SMART Boost

3 HP/5 HP

# XGK030035

# XGK030055

# XGK030035W

# XGK030055W

# XGK050035

# XGK050055

# XGK050035W

# XGK050055W

1oneida-air.com

Table of Contents

System Start-Up Information 2

System Specications for 3 HP 4

System Specications for 5 HP 5

System Dimensions for 35 Gallon Drum 6

System Dimensions for 55 Gallon Drum 7

System Contents 8

Assembly Instructions 10

Maintenance 22

Troubleshooting 23

F.A.Q. 24

Recommended Accessories 26

Warranty Information 28

Notes 29

Oneida Air Systems, Inc.2

System Start-Up Information

1. Install ductwork/ex hose completely before operating collector.

a. Seal ductwork with silicone sealant or duct tape if leaks are found.

b. Have dust drum in place and sealed.

2. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS.

3. This equipment incorporates parts such as switches, motors or the like that tend to produce arcs or sparks that can cause an

explosion.

4. Operating without the lter can blow debris around and cause injury

5. To reduce the risk of Electric Shock, DO NOT use on wet surfaces and have adequate protection outdoors. It is the buyer’s

responsibility to follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and

regulations when installing and operating this dust collector

6. Exhaust air should not be vented into a wall, a ceiling, or a concealed space of a building.

7. To reduce the risk of injury from moving parts - unplug BEFORE servicing.

8. Ensure that your dust collector is turned off and unplugged during installation.

9. Use this equipment for dry material collection only. DO NOT use for liquid collection.

 WARNING 

 FIRE HAZARDS 

1. Wood shaping and cutting processes generate wood chips, shavings and dust. These materials are considered combustible.

Airborne wood dust below 420 microns in size (0.017 of an inch) in certain concentration ranges when ignited can

deagrate (burn quickly). An ignition source such as a spark or ember can ignite a dust mixture resulting in an expanding

ame front, which can cause an explosion if tightly contained. A disturbance that raises a cloud of accumulated ne dust

can raise additional dust clouds, which can cause a series of explosions that can level an entire building. Until this type of

re has been witnessed, it is difcult to believe the devastation. This type of re is rare but worth safeguarding against.

2. The best way to avoid a wood shop re is to keep the shop clean. A shop ankle deep in dust with layers of ne dust

everywhere is an accident waiting to happen. A good dust collection system reduces overall re hazards but also adds new

concerns. A re hazard is still present. Combustible material is now in the dust collector and storage container.

3. The following points are worth heeding:

a. It is the buyer’s responsibility to follow all applicable federal, state, local, OSHA, NFPA, or authorities having

jurisdiction codes and regulations when installing and operating this dust collector.

b. Fire Marshals may want the unit located outside of the building. If the collector is located inside the facility, controls

such as spark detection, suppression, or explosion venting may be required.

c. Most local jurisdictions consult or adopt NFPA (National Fire Protection Agency) codes. However, other codes may

apply. Local codes may vary from jurisdiction to jurisdiction.

d. NFPA664 Code book, “Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking

Facilities”, applies to woodworking operations that occupy areas of more than 5,000 sq. ft. or to areas where dust

producing equipment requires an aggregate dust collection ow rate of more than 1,500 cfm (cubic feet per minute).

MAKE SURE TO READ AND UNDERSTAND THE INSTALLATION AND MAINTENANCE

INSTRUCTIONS AS WELL AS ALL RECOMMENDED SAFETY PRACTICES.

oneida-air.com 3

System Start-Up Information (Continued)

This exempts some small operators from the NFPA code 664, but other codes may apply in your jurisdiction. Consult

your local Fire Marshal for help. Additional information can be found in NFPA Code Book 664.

4. The customer assumes the responsibility for contacting their insurance underwriter regarding specic application

requirements of explosion venting or if additional re protection and safety equipment may be required.

5. DO NOT use this product to collect ammable dust or ammable vapors! - Fire or explosion may occur!

6. NEVER collect sparks from a bench grinder into a wood dust collector.

7. NEVER introduce sparks or sources of ignition into the dust collector.

8. Check dust bin frequently for smoldering material and before leaving the shop.

9. Keep portable re extinguishers handy.

a. The ABC type (dry chemical) is generally a good choice for small wood shops.

b. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).

10. Be especially careful with sanding units. They can produce concentrations of dust in the combustible range. Make certain

enough air volume is at the suction point to capture all the particulate generated.

11. This high air volume will dilute the mixture below the lower limit of ammability. Be careful not to generate sparks into the

sanding dust.

12. Empty dust bin and clean lter often, especially when sanding.

13. DO NOT overload woodworking equipment, especially sanders. Excessive frictional heat can spontaneously ignite dust.

14. Sparks can be generated in several ways:

a. High speed sanders and abrasive planers may strike foreign material.

b. Saws and edgers may strike foreign material and create a red-hot metal fragment.

c. Knots in hardwood can create frictional sparks.

d. Trapped metal when drawn into the collector can spark against ductwork.

e. Check wood stock for old nails and screws which can create red hot metal fragments.

15. Avoid using excessively large wood waste bins.

16. ALWAYS check storage bins for smoldering material before leaving for the day.

17. Electrically ground all equipment and ducting. Static sparks can ignite wood dust. (Avoid using PVC drain pipe.)

18. DO NOT allow accumulation of layers of ne dust on horizontal surfaces (especially overhead lights, electrical boxes and

fuse panels which can ignite dust.)

19. UNPLUG UNIT BEFORE SERVICING OR CLEANING

Customer Service Dept.

1-866-387-8822 • support@oneida-air.com

4Oneida Air Systems

System Specications for 3 HP

OPERATION

Fan Rating (Free Fan) 3 HP: 2,940 CFM

Fan Rating (with Cyclone & Filter) 3 HP: 1,340 CFM at 3"WC

Maximum Suction Rating 3 HP: 23" WC

MOTOR AND ELECTRICAL

Motor Type U.S. Made TEFC Motor

Motor Insulation Class F

Motor Service Factor 1.15

Horsepower 3 HP

Motor Speed 3,500-4,500 RPM

Phase Single-Phase (1ph)

Voltage 208-230V

Cycle 60Hz

Listed FLA 3 HP: 15-17.5A

On/O Switch Remote Starter with Push button On/O Switch and RF Keyfob

Power Cord 7 ft

Power Connector Wire

Recommended Circuit Size 30A

Recommended Circuit Size HACR

Sound Emission With Stacking Sound Filter: 80 - 82 dBA @ 10 ft

IMPELLER

Size 15"

Material Single-piece, backward inclined, non-sparking/non-ferrous

CARTRIDGE FILTER

Filter Media Type G.E. H12 HEPA

Filter Eciency 99.97% @ 0.3 microns

Filter Surface Area 110 Sq. Ft.

SYSTEM DIMENSIONS AND CONSTRUCTION

Barrel/Cyclone Body Heavy-gauge cold-rolled steel

Inlet 7" Diameter

Overall Height (with 35 Gallon Drum) 94"

Overall Height (with 55 Gallon Drum) 106"

5oneida-air.com

System Specications for 5 HP

OPERATION

Fan Rating (Free Fan) 5 HP: 3,250 CFM

Fan Rating (with Cyclone & Filter) 5 HP: 1,625 CFM at 3" WC

Maximum Suction Rating 5 HP: 23"WC

MOTOR AND ELECTRICAL

Motor Type U.S. Made TEFC Motor

Motor Insulation Class F

Motor Service Factor 1.15

Horsepower 5 HP

Motor Speed 3,500-4,500 RPM

Phase Single-Phase (1ph)

Voltage 208-230V

Cycle 60Hz

Listed FLA 5 HP: 18-23A

On/O Switch Remote Starter with Push button On/O Switch and RF Keyfob

Power Cord 7 ft

Power Connector Wire

Recommended Circuit Size 30A

Recommended Circuit Size HACR

Sound Emission With Stacking Sound Filter: 80 - 82 dBA @ 10 ft

IMPELLER

Size 15"

Material Single-piece, backward inclined, non-sparking/non-ferrous

CARTRIDGE FILTER

Filter Media Type G.E. H12 HEPA

Filter Eciency 99.97% @ 0.3 microns

Filter Surface Area 110 Sq. Ft.

SYSTEM DIMENSIONS AND CONSTRUCTION

Barrel/Cyclone Body Heavy-gauge cold-rolled steel

Inlet 7" Diameter

Overall Height (with 35 Gallon Drum) 94"

Overall Height (with 55 Gallon Drum) 106"

6Oneida Air Systems

94"

2,388 mm

18"

457 mm

30"

762 mm

48"

219 mm

75-1/2"

1,918 mm

16"

406 mm

27"

686 mm

30"

762 mm

203 mm

36"

914 mm

56"

1,422 mm

66-1/2"

1,689 mm

25"

635 mm

Nominal dimensions shown with a 35 gallon drum. Dimensions subject to slight variations in manufacturing.

Top View

System Dimensions for 35 Gallon Drum

7oneida-air.com

106"

2,692 mm

18"

457 mm

48"

219 mm

87-1/2"

2,223 mm

30"

762 mm

36"

914 mm

16"

406 mm

68"

1,727 mm

78-1/2"

1,994 mm

37"

940 mm

203 mm

27"

686 mm

30”

762 mm

Nominal dimensions shown with a 55 gallon drum. Dimensions subject to slight variations in manufacturing.

Top View

System Dimensions for 55 Gallon Drum

8Oneida Air Systems

Please unpack the parts carefully and conrm you have

received each item listed here.

*Additional parts are included in your hardware

package.

ID Part number Part description Qty

A BXI030118C

BXI050118C

Motor Assembly 3 HP 1 PH

Motor Assembly 5 HP 1 PH 1

B BHX020005B Fan Housing 1

C SXI002100 Barrel 1

D SCX002100 Cone 1

E ACB120000 12" Clamp Band 2

F DHF090001 9" Diameter Flex Hose 1

G SEX550900 Steel Drum Lid w/ 9" Collar 1

HSES350000

SES550000

35 Gallon Steel Drum w/ Clamp

55 Gallon Steel Drum w/ Clamp 1

I FCS183600HF 18” x 36” HEPA Cartridge Filter 1

J GXF010018 18" Plenum Kit 1

J1 FPX000001 Filter Plenum Elbow 1

J2 FPX010018 18" Filter Plate 1

J3 BSC180000 Drop-in Silencer 1

J4 FPZ000018 Fine Dust Bin 1

J5 AHX001318 Plenum Hardware Kit 1

J5A AFJ051602 5/16-18” x 2” J-Bolt 8

J5B AFT000001 5/16-18” Thumb Nut 8

J5C AFB516125 5/16-18 x 1.25" Bolt 9

J5D AFW180000 5/16" Flat Washer 9

J5E AFT155175 5/16-18” Whiz-Lock Nut 9

ID Part number Part description Qty

K AHX000001B SMART Gorilla Hardware Kit 1

K1 RGZ000000 Neoprene Foam Gasket Roll 25 ft.

K2* AHX000005 Stationary System Hardware

Pack 1

K2A* AFB115114 5/16-18" x 1-1/4" Hex Head

Bolt 46

K2B* AFT155175 5/16" Whiz-Lock Nut 46

K3 FGA000002 14” Grounding Cable w/ 8-18

x 3/8” Self-tapping Screws 1

K4 AXD000006 1" Hook Tape 2 ft.

K5 AXD000007 1" Loop Tape 2 ft.

L STX002100A Plenum Support Brace 1

MSTZ212300

SMS300021A

Stand Assembly

Wall Bracket Assembly 1

N BSS181600 18" Dia Stacking Sound Filter 1

O AMR240000 Remote 1

P AXB999110B Dust Sentry 1

System Contents

You will need the following tools:

GENERAL FAN HOUSING FILTER

8" Ladder Razor Knife Flathead Screwdriver 7/16" Wrench

Level Diagonal Cutters Hammer 7/16" Socket Wrench

Scissors Tape Measure / Ruler

1/2" Wrench 1/4" Socket

1/2" Socket Wrench Impact Driver

If you cannot find an item on the list, examine the packaging materials very carefully.

Certain components have been pre-installed. *There may be hardware leftover.

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