Oneida Air Systems Super Dust Gorilla 2hp Bedienungsanleitung

2HP

Commercial Cyclonic

Dust Collector

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204

Ph ne 1-800-732-4065 315-476-5151 Fax 315-476-5044 www. neida-air.c m

Owners Manual

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualified technicians and

sales staff are available 7:30am - :00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to

answer any questions concerning OAS products and dust collection. Call for ductwork design

and ductwork quotes, including system pricing and shipping cost.

Table of Contents

Page

Read the entire Owners Manua before insta ing or operating system!

Proudly

Made in

the U.S.A.

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

XIV.

XV.

XVI.

XVII.

System Start-Up Information

Commercial Configurations

General Specifications & Fan Performance Curves

Dimensions

General Tube Filter Layout Dimensions

General Assembly

Bracket Assembly

General Assembly Instructions

Filter Assembly

External Filter Bag Assembly

Fan Outlet Transition, Silencer and Angle Iron Stand

Wire Diagram

Filter / Fan / Blower Maintenance

Options

Troubleshooting

Fire Hazards - Read Bef re Installing System

Terms and Conditions

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2002

I. System Start-Up Information

O.A.S. 2002

2HP C mmercial W d Dust C llect r Owners Manual

1. Read the installation and maintenance instructions as well as the recommended

safety practices in this manual.

2. Install Ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have Dust Bin in place and sealed.

3. Have licensed electrician wire Fan / Blower according to wire diagram on pg. 14

in this owners manual.

4. Have licensed electrician check current draw on motor with all gates open. Current

draw should not exceed maximum motor amperage. (OAS is not responsible for

damage to motors caused by improper installation, wiring or failure to follow these

directions.)

Caution

The Direct Drive Fan / Bl wer makes the system t p heavy!

Use extreme care when setting the unit up!

Warning

If amperage is t high - shut d wn immediately!

(See tr ublesh ting secti n.)

Warning

D n t perate Fan / Bl wer unless Cycl ne and Dust Bin

are in place. M t r will ver heat!

Warning

Check amperage draw during perati n with all blast gates

pen. Make certain amperage is n t utside perating limit

indicated n m t r plate!

II. 2 p Commercial Configurations

1. No Fi ter - Vent Outside -

3. Externa Tube Fi ters -

2. Externa Cartridge Fi ter -

Cartridge Filter Media

1 Pleated Cartridge Filter 130 Sq. Ft.

Spun bonded Polyester BIA ZHI / 487 Test - Rated C

Captures 99.9% of Test Material between 0.2 - 2.0 microns

@ 11 FPM Face Velocity

D NOT rem ve fabric straps fr m filter.

Tube Filter Media

12 oz. Needle Felted Polyester Tube Filters, singed on the inside.

10 to 1 air to cloth ratio is recommended.

FT-19 Tube Filters / 18.8 ft of filter area / 12 dia. x  long /

7.5 - 8 ceiling height

FT-25 Tube Filters / 25 ft of filter area / 12 dia. x 8 long /

9 - 10 ceiling height

FT-31 Tube Filters / 30 ft of filter area / 12 dia. x 10 long /

12 ceiling height

BIA ZHI / 487 Test - Rated C

Captures 99.5% of test material between 0.2 - 2.0 microns @ 11

FPM face velocity.

1. No Fi ter

Caution:

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide) can be drawn into the shop from furnaces,

water heaters or other appliances.

2. Externa

Cartridge

Fi ter

3. Externa

Tube

Fi ter

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2002

III. General Specifications & Fan Performance Curves

STATIC PRESSURE (in. H20)

CFM - CUBIC FEET / MINUTE

200 400 00 800 1000 1200 1400 1 00 1800

900 CFM @ 8 W / C

OPERATING

RANGE

2hp Fan Performance Curve

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2002

2hp Commercia System

1220 max cfm

10 Max Static Pressure

900 cfm with typical ductwork

Industrial TEFC 2hp motor

115v / 20 amps. 208 - 230v / 11.4 - 10 amps

18 gauge galvanized cyclone & integral blower

7 dia. inlet / rectangular outlet

12 dia. x 4 wide cast aluminum fan wheel

balanced to .3 mls

Sound 75 - 85db at 10

- Sleeve kit adds 4 (Minimum)

- 35 gal. bin is 22 dia. x 22.5 h / 55 gal. bin is 22 dia. x 35.5 h

- Several Filter Options Available- Galvanized steel construction

- The collector can be hung on the wall, from the ceiling, or free standing support using

the 11 ga. angle iron ring at the top

(See assembly instructions)

2.0 hp

Height without

Dust Bin

Cyclone

Diameter

Inlet

Diameter

Weight without

Dust Bin

TEFC Leeson

Motors

SF 1.15

115v / 20 amps

208 - 230v /

11.4 - 10 amps

59.75 20.125 7

Approx. Wt.

122 lbs.

w/o drum or filter

IV. Dimensions

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2002

For Minimum Mounting Heights

Inlet

Outlet - Can be rotated independent of the inlet.

2hp - 20.125 ID

2hp - 23.125 ID

Rotation

Top View

22.5 - 35 gal.

35.5 - 55 gal.

2 Flex

42.25 - 2hp

21.75 Bolt Circle - 2hp

10.25 - 2hp

7.25 - 2hp

 - 2hp

18

Note: Check drum

height, it wi

affect your

bracket height.

Flex Hose

length can be

extended

to accomodate

a higher

mounting height.

A ways check the

actua system

height to

determine your

mounting height.

2hp - 21.75

74 - 35 gal.

88 - 55 gal.

2hp -

8 .25 - 35 gal.

99.25 - 55 gal.

Note: Use only if height

restrictions prevent

collector from being

mounted higher.

2

2hp Out et Detai

Outlet

4.25 - 2hp

4.875 - 2hp

.125 - 2hp

12

FTS0 0000 - 72 L

FTS080000 - 9  L

FTP080000 with zippers 9  L

(No 5 gal. bucket needed.)

FTP100000 - 120 L

12

2

23 1/2

Externa Tube Fi ter

7 - 2hp

V. General Tube Filter Layout Dimensions

Offset

Inlet

Plenum

(Plenum

will be 1 1/4

off wall)

8 12 18

25.75

2hp Cyc one

with Fan

Plenum can g t the right r left f the cycl ne.

Many c nfigurati ns are p ssible.

8 hole double wide plenum

32 3/4 wide x 7  long x 12 high

with 1/4 flange

7 hole single wide plenum

15 wide x 112 1/2 long x 12 high

hole double wide plenum

32 3/4 wide x 2 long x

12 high

5 hole single wide plenum

15 wide x 82 1/2 long x 12 high

4 hole single wide plenum

15 wide x 8 1/2 long x 12 high

5 hole double wide plenum

32 3/4 wide x 2 long x

12 high

4 hole double wide plenum

32 3/4 wide x 48 long x

12 high

2HP Cycl nic W d Dust C llect r Owners Manual O.A.S. 2002

Inlet

Outlet

Outlet can be r tated and

riented independent f inlet.

18

Externa Fi ter

P enum

23 1/2

Square to Round

Transition

w/ gasket

Silencer Large Radius

Adjustable Elbow

w/ centerline radius

of 1.75

Plenum Box

Standard 5 gallon buckets

(Not provided with system)

Tube Filters

1 oz. Needle Felted Polyester

1 Micron Filtration

HC - 12

Hose Clamps

HC - 12

Hose Clamps

Fan / blower exhaust air is blown into chamber

evenly dividing the air between the filter bags

U.S. TEFC Motor

Angle Iron Wall Brackets

support fan housing and

cyclone

Cyclone inlet

7 dia. - 2hpConnect

to main duct run out to

woodworking

machines

Cyclone

Barrel

Cyclone Preseparator

separates 99% of the

wood waste from the

air stream. Eliminates

wear on the fan wheel

and maintenance on

the filter.

Cone

Flex Hose

Dust Bin

Light weight 35 or 55

gal. fiber dust bin. Steel

drum available for

outside applications.

Note: For cyc onic preseparation there must be an air tight sea between cyc one and dust

container. Dust bin must be ocated vertica y under cyc one, materia drops down by gravity.

Band Clamp

Hose Clamp

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2002

VI. General Assembly

Vortex Tube

Fan

Blower

Outlet

Square-to-Round

Transition

2HP C mmercial W d Dust C llect r Owners Manual O.A.S. 2002

1 .1875

VII. Bracket Assembly

1. You must determine the direction the fan outlet will point to

proceed with this mounting assembly. The collector will seem

quieter if the outlet is aimed away from the area people tend to

work. Slots in the brackets are .40  x 1.00

Note: Bolts included to mount bracket to collector. Hardware NOT

included to mount to wall.

2. Mount wall bracket. For wall mounting, the bolt center on the

left bracket will be 21.75 from the bolt center on the right bracket

for the 2hp unit. See Fig. 1.

3. Attach vertical arm of each bracket to wall with lag screws,

concrete anchors, or other suitable hardware. See Fig. 2 & 3.

N te: When installing the brackets n a c ncrete wall, m unt 2

x 4s between wall and brackets t stabilize and dampen vibrati n.

4. Position Angle Ring holding the fan housing over bracket.

Line up one hole in Ring with hole in each bracket at desired

rotation of outlet (two holes on each side will not line up). If

rotation you desire does not correspond to an existing hole in

Angle Ring, drill new ones. Use two 3/8 bolts (included) with

washers & lock washers to secure the fan. See Fig. 4.

. Attach tightly with bolts. See Fig. 4.

21.75 2hp

11.25 - 2hp

.40  x 1.00

Note: P ease do not insta an Oneida Dust Co ection System a one. Competent

assistence is advisab e. Units are heavy!

* Optional Mounting Direction

VIII. General Assembly Instructions - A Mode s

1. Wire motor according to wiring diagram on page 7. Use a

cord rated for a minimum of 20 Amps. Make sure the cord

you use is rated for the same power as the motor. Always

follow motor plate diagram and wire for correct rotation. (See

Wiring diagram secti n)

2. Secure fan assembly to cyclone barrel with ductwork clamp

ring. For final installation, use a small bead of silicone sealant

after positioning outlet and inlet between the two mating halves.

Align the inlet of the cyclone in the proper direction for the

system. See Fig. 1.

3. Hang unit from brackets. See Bracket assembly.

4. Attach the cone to the barrel with the metal clamping ring.

Lightly tighten the ring bolt. It is important that there is no air

leakage between the cone and barrel of the collector. There

should be a black rubber seal between the cone and barrel.

See Fig. 2

5. Attach flex hose to bottom of collector and to lid of dust bin.

Securely fasten hose clamps. Cut excess length of flex hose

if needed. Longer flex hoses are available for installations

requiring more height. There must be an air tight seal between

the collector and dust bin. See Fig. 3

. Make sure the dust bin lid sits securely and the rubber

gasket on the bin lid is in place on the barrel. Maintain an air

tight seal between cyclone and dust bin to prevent motor from

overheating

due to over amperage draw.

7. Attach the ductwork from the woodworking machines to the

inlet of the collector.

8. For Externa Cartridge, Tube Fi ter or No Fi ter mode s see

following pages 10 and 11.

9. On external filter models, attach Filter Plenum Assembly or

External Cartridge Assembly with 4 bolts. See Filter Assembly

Secti n, pages 10 & 11 f r details.

O.A.S. 2002

Fan

Assembly

Cyclone

Barrel

Clamp

Ring

Collector

Hose Clamp

Flex Hose

Dust Bin

2Barrel

Cone

Clamp

Ring

Wiring shou d be done by a icensed e ectrician!

Rubber

Seal

Outlet

Inlet

2HP C mmercial W d Dust C llect r Owners Manual

IMPORTANT:

Do not operate the collector until the dust bin is in place

and the connector is air tight or motor damage could result!

Stay c ear of fan exhaust whi e co ector is operating.

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