Oneida Air Systems 5HP High Pressure Dust Collector Bedienungsanleitung

5HP

High Pressure

Dust Collector

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204

Ph ne 1-800-732-4065 315-476-5151 Fax 315-476-5044 www. neida-air.c m

Owners Manual

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualified technicians and

sales staff are available 7:30am - :00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to

answer any questions concerning OAS products and dust collection. Call for ductwork design

and ductwork quotes, including system pricing and shipping cost.

Table of Contents

Page

Read the entire Owners Manua before insta ing or operating system!

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

7 - 8

System Start-Up Information

Direct Drive Configurations

General Specifications & Fan Performance Curve

Dimensions

Stand Assembly

General Assembly Instructions

Fan / Blower Maintenance

Filter Maintenance

Wire Diagram

Accessories

Troubleshooting

Fire Hazards - Read Bef re Installing System

Terms and Conditions

Proudly

Made in

the U.S.A.

O.A.S. 2002

5HP High Pressure Owners Manual

O.A.S. 2002

5HP High Pressure Owners Manual

I. System Start-Up Information

1. Read the installation and maintenance instructions as well as the recommended

safety practices in this manual.

2. Install Ductwork completely:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have Dust Bin in place and sealed.

3. Have licensed electrician wire Fan / Blower according to wire diagram in this

owners manual.

4. Have licensed electrician check current draw on motor with all gates open. Current

draw should not exceed maximum motor amperage. (OAS is not responsible for

destroyed motors.)

Caution

The Dust C llect r & Fan/Bl wer is heavy. Handling and

installati n sh uld always be perf rmed by experienced and

trained pers nnel wh have experience with r tary equipment.

In additi n t the f ll wing instructi nal manual, care sh uld

be taken t ensure c mpliance with specific safety

requirements mandated by federal, state and l cal c des.

arning

D n t perate Fan / Bl wer with ut c nnecting ductw rk.

Never perate Fan/Bl wer with ut belt and shaft guard in

place. Keep clear f exhaust. Keep hands and bjects clear

f inlet and utlet.

arning

Check amperage draw during perati n with all blast gates

pen. Make certain amperage is n t utside perating limit

indicated n m t r plate! If amperage is t high - shut d wn

immediately! (See Tr ublesh ting secti n.)

II. 5hp High Pressure Configuration

O.A.S. 2002

5HP High Pressure Owners Manual

Pleated

Cartridge

Filters

(Do not remove

fabric straps

from cartridge.)

Removable

Dust

Container

Removable

55 Gal. Metal

Chip / Dust Bin

5hp Integral

Fan Blower

Angle Iron

Stand

Flex Hose

Outlet

Inlet

Elbow

Square-to-Round

Cone

Cyclone

O.A.S. 2002

5HP High Pressure Owners Manual

III. General Specifications & Fan Performance Curves

Physica and E ectrica Data for 5 hp High Pressure Unit.

5hp 2150 max cfm - 1270 cfm @ 10 Static

System Performance

Height w/ 55 Gal. Drum: 110 1/8

Footprint: 5  x 34

Fan Wheel diameter: 1  Backward Incline

designCyclone Inlet: 8

System Dimensions

TEFC 0 Hz Motor - Single Phase

Insulation Class: F4

Voltage: 230

Amperage: 19.5

Made in U.S.A.

Integral Fan Blower - 5hp

1 Pleated Cartridge - 130 sq. ft.

Spun-Bonded polyester BIA ZH1 / 487 test - Rated C

Captures 99.99% of test material over 20 microns

Captures 99.9% of test material between 0.2 - 2.0 microns @ 11fpm

External Cartridge Filter

55 Gal. Steel Drums

Large dust bins available

D st Bin

Silencers available

Magnetic Motor Starters

Options

Static pressure and volume together determine a fans performance. Several factors, such as layout of

ductwork and diameter of openings, can affect a fans performance.

2500

2250

2000

1750

1500

1250

1000

750

500

250

0.00 2.00 4.00 .00 8.00 10.00 12.00 14.00

Pressure vs. Volume @ Cyclone Inlet

5hp Fan Performance C rve

TEFC 0 Hz Motor - Three Phase

Insulation Class: F4

Voltage: 208 - 230/4 0

Amperage: 13.2 - 12 /

Made in U.S.A.

IV. Dimensions

O.A.S. 2002

5HP High Pressure Owners Manual

22

1/8

4

28 1/2

7 1/4

3 

75 3/4

111 7/8

12

2

30 7/8

10.031

I.D.

7. 4

I.D.

1.25

Flange

F r Minimum M unting Heights

with 55 gal. drum

2 1/8 O.D. of

Mounting Ring

Bolt Holes

24 7/8

18

5 

Outlet Size

5 

7 3/4

14 1/8 18

74 1/8

17 3/1 

12 1/8

5 1/1 

For Twin 55 Gal. Barrel Meas rements

See Page 9.

O.A.S. 2002

5HP High Pressure Owners Manual

V. Angle Iron Stand

Bolt together the stand using the cross bars and 3/8 x 1 bolts. Note: the cross bar on

the cyclone stand goes in the back so that the dust bin can slide out.

55 Gal.

30 7/8

28 7/8

75 7/8

O.A.S. 2002

5HP High Pressure Owners Manual

Cyclone

Barrel

Cyclone

Cone

2. Clamp the fan housing and cyclone barrel to

the cyclone cone with the clamp ring. Note: the

fan / blower and the cyclone barrel are very

heavy. The system will be top heavy. One method

is to lay the stand down, then bolt the cyclone

with the fan / blower to the stand. The iron ring

will slide into stand.

3. Tip the fan housing and cone upright. The

system is very top heavy.

4. Bolt the elbow-cartridge housing to the fan

housing outlet (rectangular). Clamp the cartridge

to the flat plate. Clamp the dust bins to the

bottom of the cartridge filters.

C ntinued n next page.

Pleated

Cartridge

Filters

(Do not remove

fabric straps

from cartridge.)

Removable

Dust

Container

5hp Integral

Fan Blower

Angle Iron

Stand

Outlet

Inlet

Elbow

Square-to-Round

Cone

Cyclone

Clamp

Ring

VI. Assembly Instructions

Cyclone

Barrel

Air Inlet

Fan / Blower

1. Orient the blower housing to match the stand

configuration and the desired angle for the cyclone inlet.

Bolt the fan / blower to the cyclone barrel using the

hardware taped on the motor.

Bolts are already welded on Fan/Blower unit. Put a bead

of silicone around bottom hole in Fan/Blower, then put

bolts through holes in barrel. Put flat washer on bolt.

then lock washer, then hex nut.

Cycl ne Inlet and Fan / Bl wer are independent.

Filters can be t the right r left f the unit.

Air

Outlet

Silicone

Bead

(Put on

bottom of

Fan/Blower)

1 ea. 3/8 Flat Washers, Lock Washers and Hex Nuts

Fan / B ower is shipped strapped to Cyc one Barre . It is

NOT attached to the unit. You must bo t them together.

Fo ow the instructions be ow.

One bolt hole

on each side.

Do NOT use

hook on motor

to lift unit.

VI. Assembly Instructions (Cont.)

O.A.S. 2002

5HP High Pressure Owners Manual

5. Attach flex hose to bottom of collector and to lid of

dust bin. Securely fasten hose clamps. There must be

an air tight seal between the collector and dust bin.

. Make sure the dust bin lid sits securely and the rubber

gasket on the bin lid is in place on the barrel. Maintain

an air tight seal between cyclone and dust bin to prevent

motor from overloading.

IMPORTANT:

D n t perate the c llect r until the dust bin is in place and

the c nnect r is air tight r m t r damage c uld result!

Stay clear f fan exhaust while c llect r is perating.

Collector

Hose Clamp

Flex Hose

Dust Bin

7. Attach the ductwork from the woodworking machines to the inlet of the collector.

8. Bo t Ang e Iron Stand to the f oor. Unit is top heavy!

VII. Fan / Blower Maintenance

A high pressure blower requires a certain amount of resistance which will prevent motor

over amperage.

Make sure power source matches wire voltage configurations.

Check set screw and key in fan wheel, make sure fan wheel is secure. Fan blower should

not vibrate.

1. E ectrica - Failure to follow instructions and safe electrical procedures could result in serious injury or death.

Disconnect all power and discharge all capacitors before servicing. Install and ground per local and national

codes. Consult a licensed electrician with questions or if repairs are required.

Electrical Connections -

A.) All wiring, fusing, and grounding must comply with National Electrical Codes and local codes.

B.) To determine proper rotation and voltage connections, refer to the Wire Diagram of this manual.

C.) Use the proper size of line current protection and motor controls as required by the National Electrical Code

and local codes. Recommended use is 125% of full load amps as shown on the nameplate for motors with

40 degrees Celsius ambient and a service factor over 1.0. Recommended use is 115% of full load amps as

shown on the nameplate for all other motors. Do not use protection with larger capacities than recommended.

Three phase motors must have all three phases protected.

2. C ean iness - Keep both the interior and exterior of the motor free from dirt, water, oil, and grease.

3. Safety - Motors should be installed, protected and fused in accordance with latest issue of National Electrical

Code, NEMA Standard Publication No. MG 2 and local codes. Rotating parts such as pulleys, coupling, external

fans, and unusual shaft extensions should be permanently guarded. Keep hands and clothing away from

moving parts. Electrical repairs should be made by trained, qualified personnel only.

4. Service - Notice - If lubrication instructions are shown on the motor nameplate, they will supercede this

general instruction.

Warning: Rotating Fan Blades. Keep Objects Clear of Inlet and Outlet.

IX. Filter Maintenance

5HP High Pressure Owners Manual O.A.S. 2002

Externa Fi ter Cartridge C eaning Interva s

Ca tion: Fine d st collected in filter is hazardo s

to yo r health! Do not breathe!

When unit is turned off, use compressed air to blow dust off from

exterior of filter. Hold nozzle at least 8 away from filter pleats*.

Do not remove bottom dust pan before or during the blow-off

process! Let dust settle into dust pan. Unclip and dump out dust.

Filter removal is not required. You can also run your fingers

around the filter pleats to knock material down.

* WARNING: A cl se, direct blast with the c mpressed air n zzle

t cl se t filter, may damage filter media. Always wear safety

glasses while bl wing ff filter.

Do not

remove

fabric

straps.

55 Gal. 55 Gal.

5hp High Vac Stand

(Twin 55 Gal. Barrels)

STZ050255

12

8

44

1 

24

32 1/2

10

17 1/2

3 

3 3

22

0

8

4

1/8

10 x 10 x 10

Splitter

22

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