Oneida Air Systems Mini GORILLA XXP010101 Bedienungsanleitung

May vary slightly in appearance.

Shown with optional Mobile Cart

and 17 Gal. Drum.

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, NY 13204

Phone 1.800.732.4065 315.476.5151 Fax 315.476.5044 www.oneida-air.com

Owner’s Manual

1-10

ZBM000024

U.S. Design Patent

No. D604,464

XXP010101

XXP010100

Mini-Gorilla Owner’s Manual O.A.S. 2010

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualied technicians and sales staff are available

8:30am - 6:00pm EST Mon. - Thurs. and 8:30am - 5:00pm EST Fri. to answer any questions concerning OAS products

and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.

Read the entire Owner’s Manual before installing or operating system!

Proudly Made

in the USA

II.

III.

IV.

VI.

VII.

VIII.

IX.

6 - 7 - 8

System Start-Up Information

General Specications & Fan Performance Curve

Filter Maintenance

Parts List

Dimensions

General Assembly Instructions

Fan Motor Maintenance

Troubleshooting

Fire Hazards - Read Before Installing System

Terms and Conditions

Table of Contents Page

Mini-Gorilla Owner’s Manual O.A.S. 2010

I. System Start-Up Information

Caution

Warning

1. Read the installation and maintenance instructions as well as the recommended safety practices in

this manual.

2. Have Dust Bin in place and sealed before running collector.

The Dust Collector & Fan is heavy! Handling and installation should

always be performed by healthy individuals. Additional help may be re-

quired. In addition to the following instructional manual, care should be

taken to ensure compliance with specic safety requirements mandated

by federal, state and local codes.

Keep clear of exhaust. Keep hands and objects clear of inlet and outlet.

Make certain amperage is not outside operating limit indicated on motor

plate! If amperage is too high - shut down immediately! (See Trouble-

shooting section.)

Mini-Gorilla Owner’s Manual O.A.S. 2010

II. General Specications

600 cfm

Industrial Baldor TEFC 1.5hp motor

110 / 230v - 16 / 8 amps / 1.15 Service Factor

5” dia. inlet

Composite fan wheel - Backward inclined, non-sparking,

non-ferrous.

Sound 76 dBA

40 Sq. Ft. Filter media / Spun-Bonded

600 cfm

Industrial TEFC 1hp motor

115v - 9.6 amps / 1.15 Service Factor

5” dia. inlet

Composite fan wheel - Backward inclined, non-sparking,

non-ferrous.

Sound 76 dBA

40 Sq. Ft. Filter media / Spun-Bonded

1.5hp Mini Dust Gorilla System -

XXP010100

1hp Standard Mini Dust Gorilla System -

XXP010101

III. Filter Maintenance

External Filter Cartridge Cleaning Intervals

Cleaning Procedures for HEPA Filters

Gasket Repair / Replacement

Remove lter from collector. Hold nozzle at least 6” away from

lter pleats* Wear a mask, safety glasses and do it outside.

A hand-held compressed air nozzle should be used to backush (with 30 - 60 psi air) by running the nozzle up and down the

exterior of the lter cartridges. If a residue on the inside (ePTFE membrane side) of the lter cartridge remains, low velocity

compressed air may be used directly on the inside, but care must be taken not to damage the membrane.

If there is signicant backside blinding, compressed air may be used. However, forcing the dust further into the media from

the backside is likely.

Wahing the lter cartridge with a high pressure water jet or stream is not recommended. Washing in place must be done

only after air cleaning and with no greater than 40 psi water, unassisted by a nozzle or jet acceleration. A water force similar

to a soft garden spray attachment is appropriate. Filter must be thoroughly dry before using again.

Gaskets may become loose over time and should be repaired or replaced as follows:

1. Remove the gasket completely. Excess adhesive should be removed from the endcap.

2. Roughen the surface of the endcap where the gasket attaches with an emery cloth.

3. Clean the gasket and endcap with isoprpyl alcohol to remove residue.

4. Apply liquid silicone (GE RTV-118) to the endcap and attach the gasket.

5. Apply a small bead of silicone (GE IS808) to ID and OD of the gasket.

6. Allow the silicone adhesive to cure a minimum of 24 hours before using the lter.

*WARNING: A close, direct blast with the compressed air nozzle

too close to lter, may damage lter media. Always wear safety

glasses and mask while blowing off lter.

Caution: Fine dust collected in lter is hazardous

to your health! Do not breathe!

Mini-Gorilla Owner’s Manual O.A.S. 2010

IV. Parts List

1. Unpack contents of all boxes.

XXP010100 - 1.5hp System:

STG001600 - Mobile Cart SMS001600 - Wall Bracket

SEK170501 - 17 Gal. Steel Drum Kit

XXP010101 - 1hp System:

BXI001605 (1) Blower 1.5hp

SCX001605 (1) Cone

FCS131340 (1) 3”x 13” Spun-Bond Filter

DHF050000 (10”) Flex Hose 5” dia.

ZBM000024 (1) Mini-Gorilla Owners Manual

AHX001605 (1) Hardware Kit

VRT010004 (1) Stand Leg Front

VRT010003 (2) Stand Leg Rear

STP001605 (1) Base Tray

RSR320050 (1) 1/2” Rod 32.5” L

AHX001600 (1) Hardware Kit

SFX170500 (1) Drum Lid 5” Inlet

SES170000 (1) 17 Gal. Steel Drum

BXI001606 (1) Blower 1hp

SCX001605 (1) Cone

FCS131340 (1) 3”x 13” Spun-Bond Filter

DHF050000 (10”) Flex Hose 5” dia.

ZBM000024 (1) Mini-Gorilla Owners Manual

AHX001605 (1) Hardware Kit

AFB155175 (6) 5/16” - 18x 3/4” Hex Head Bolts

AFJ051602 (3) J Bolt 5/16” - 18x 2”

AFS015920 (4) Bolt 1/4” - 20x 3/4” Hex Head

AFT000001 (3) Thumb Nut 5/16”x 18

AFT025200 (4) Nut 1/4 - 20 U Spring

AFT155175 (6) Whiz Lock Nut 5/16

AFW025000 (4) Washer Flat USS 1/4”

AFW180000 (12) Washer Flat USS 5/16”

RCP050000 (1) Silicone Plug .438”x .687”x 1”

RGZ025050 (5’) Gasket 1/4”

ACB060000 (2) Clamp Band 3 - 6”

AFT051618 (8) Clips

AFB025200 (6) Carriage Bolt 1/4” - 20x 2”

AFB038001 (2) Eye Bolt 3/8” - 16 x 1”

AFS125016 (3) Threaded Tube Connect 1 1/4” x 16

AFT000050 (2) Cap Nut Unthreaded Shaft 1/2”

AFT900006 (6) Nylock Nut 1/4 - 20

AFW025000 (6) Washer Flt USS 1/4”

AFW050000 (4) Washer Flat 1/2

RFG010000 (3) Stand Top Gusset

RHC000004 (1) Caster 3” Brake Thrd. Stem

RHW000080 (2) Wheel 8” x 175 Diamond Tread

AFB155175 (6) 5/16” - 18x 3/4” Hex Head Bolts

AFJ051602 (3) J Bolt 5/16” - 18x 2”

AFS015920 (4) Bolt 1/4” - 20x 3/4” Hex Head

AFT000001 (3) Thumb Nut 5/16”x 18

AFT025200 (4) Nut 1/4 - 20 U Spring

AFT155175 (6) Whiz Lock Nut 5/16

AFW025000 (4) Washer Flat USS 1/4”

AFW180000 (12) Washer Flat USS 5/16”

RCP050000 (1) Silicone Plug .438”x .687”x 1”

RGZ025050 (5’) Gasket 1/4”

ACB060000 (2) Clamp Band 3 - 6”

AFT051618 (8) Clips

5/16” Bolts / Washers / Whiz Nuts are in other hardware package.

Mini-Gorilla Owner’s Manual O.A.S. 2010

V. Dimensions

Approx. 39”

Approx. 15”

Width with Filter - Approx. 29”

Width with Filter

& Mobile Cart -

Approx. 36”

Approx. 62”

Mini-Gorilla Owner’s Manual O.A.S. 2010

Assembly Instructions for Wall Bracket

1. Before you attach the wall bracket to the wall, you must

determine the proper height the collector has to be hung at.

This height will be determined by the height of the dust drum

you are using.

2. There are two ways to attach your collector to a stud-

ded wall. You can either attach a sturdy board between two

studs and then attach the wall bracket to the board or using

the center slots, attach the wall bracket to a single stud in

the wall. Use the appropriate hardware to hold the bracket

to the wall. The collector and wall bracket are heavy. Make

sure the bracket is level when it is attached.

3. The collector can only be attached to the wall bracket

with the cyclone inlet in front as shown in picture. Line up

the holes in the cyclone support ring with the slots in the top

of the wall bracket and use the provided bolts, two washers

and nut to attach the collector to the bracket through the

three slots in the bracket.

*Note: A spacer may be needed between the bracket and

the support wall so the ex hose from the bottom of the

cyclone lines up with the dust drum opening.

12.5”

12”

10”

13.5”

12”

12.5”

Top

Front

Side

VI. General Assembly Instructions

35 / 55 Gal.

23” (35 Gal.)

35” (55 Gal.)

30” (35 Gal.)

42” (55 Gal.)

Minimum to bottom

edge of Bracket

2.5”

Spacers

If Desired

Optional 17 Gal. Drum will

t tight against the wall.

Shown with

35 Gal. Drum.

Mini-Gorilla Owner’s Manual O.A.S. 2010

1. Take supplied clips and slide over rim of cyclone making

sure at part of clip is on the top and hole in clip is aligned

with hole in cyclone rim.

To attach motor to cyclone.

2. Carefully, with help, lift Fan Blower (It is heavy!) onto top

of cone, aligning holes with clip holes. Put washer over hole,

then put bolt in and tighten carefully. No nut is needed.

Gasket

1A. Peel paper

backing off of gasket

material and attach to

top of cone outside of

clips as shown, making

sure there is no gap

in gasket where ends

meet.

Assembly Instructions for Motor and Cyclone

3. Attach the Magnetic Starter to a

leg with supplied clamps with bolts if

you have the mobile cart or a sturdy

surface if you are wall mounting it.

6. Attach lter to plate as shown using the (3) J - Hooks.

Make sure that rubber gasket is tightly and evenly com-

pressed against the collector plate..

4. Plug hole in lter plate with the included plastic plug

from inside of lter as shown.

5. Hook J - Hook over metal lip of lter and secure with

black thumb nut

Clamp Drum top to Dust Drum then attach ex hose to

top of drum with Band Clamp and attach other end to bot-

tom of cone with another band clamp. You may need to

shorten length of ex hose to t underneath cone.

Attach included 10’ of 5” dia. ex hose to

inlet with band clamp and your system is

ready to go!

Mini-Gorilla Owner’s Manual O.A.S. 2010

Assembly Instructions with the Mobile Cart

7. Cyclone should be mounted to mobile stand. Carefully,

with help, ip cyclone cone right-side up and proceed with

assembly of Motor / Fan Wheel to the top of the Cyclone

using the instructions from the previous page.

5. Put wheel through front tab on bottom of tray then reas-

semble wheel unit with washer, PVC spacer, Rubber spacer

and knurled nut. Tighten nut to expand rubber spacer so wheel

ts snugly in front leg.

6. Put assembly in leg then tighten nut above tab with wrench

to tighten wheel in leg.

Front wheel assembly.

Wheel Washer

Knurled

Metal Nut

Gray PVC Spacer

Black Rubber Spacer

1. Start with Cone. Do not attach motor until the cart is fully as-

sembled.

3. Put end cap on axle then put on wheel / washer / through

the eye bolt / washer then through the tubes on the bottom

of the tray as shown in diagram below, then repeat on the

other side.

2. Before you attach the legs to the bracket, you must put end

caps in all of the legs. To do this, start with the front bent leg.

Screw an eye bolt into the end cap as shown above then gently

with a hammer, hit the eye bolt to force the end cap evenly into

the leg end until it is ush and centered. Remove the eye bolt

from the front leg and repeat this procedure with the straight

back legs, leaving the bolts in the end caps. The axle goes

through the back leg eye bolts.

Using the provided longer bolts, attach the legs to the brackets,

then put the bracket and leg on the underside of cone ring as

shown and attach with the shorter bolts. Make sure the bent leg

is in front and the straight legs with the eye bolts are in the back.

End Cap

Wheel

Washers

Eye Bolt / Leg

Tray

Axle

Bent Front

Leg

Eye

Bolts

Eye Bolt &

End Cap

Mini-Gorilla Owner’s Manual O.A.S. 2010

VII. Fan Motor Maintenance - for 1.5hp Industrial Motor only

Per Baldor specications, their 2 pole motors (3600 RPM) motors are to be relubricated every 5500 hours.

Grease Fittings Locations

Procedure

Clean the grease tting (or area around grease hole, if equipped with slot-

ted grease screws). If motor has a purge plug, remove it. Motors can be

re-greased while stopped (at less than 80 C) or running. Apply grease gun to

tting (or grease hole). Too much grease or injecting grease too quickly can

cause premature bearing failure. Slowly apply the recommended amount of

grease, taking 1 minute or so to apply. Operate motor for 20 minutes, rein-

stall purge plug if previously removed. Caution: Keep grease clean. Mixing

dissimilar grease is not recommended.

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