Oneida Air Systems Super Dust Gorilla 2hp Bedienungsanleitung

Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, NY 13204

Phone 1.800.732.4065 315.476.5151 Fax 315.476.5044 www.oneida-air.com

Shown with

optional Stand.

Models may vary slightly

in appearance.

9_11

Super Gorilla Owner’s Manual

2 / 2.5 / 3 & 5hp

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

Thank You for Choosing an Oneida Air Systems Product!

OAS manufactures and sells dust collection equipment only. Our qualied technicians and sales staff are available

7:30am - 6:00pm EST Mon. - Thurs. and 7:30am - 5:00pm EST Fri. to answer any questions concerning OAS products

and dust collection. Call for ductwork design and ductwork quotes, including system pricing and shipping cost.

Read the entire Owner’s Manual before installing or operating system!

Proudly Made

in the USA

II.

III.

IV.

VI.

VII.

VIII.

IX.

XI.

XII.

XIII.

XIV.

XV.

XVI.

XVII.

XVIII.

XIX.

7-8

System Start-Up Information

Commercial Congurations

General Specications & Fan Performance Curve

Dimensions

General Assembly

General Assembly Instructions

Bracket Assembly

Filter Assembly

Filter Maintenance

Directions for Cleaning External Filter & Clipping Dust Pan

Fan / Blower Wiring Diagram

Troubleshooting

Fire Hazards - Read Before Installing System

Terms and Conditions

Stand Assembly

Accessories

Fan Motor Maintenance

Optional Remote Controller Diagram

Optional Filter Efciency Gauge Mounting Instructions

Table of Contents Page

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

I. System Start-Up Information

The Dust Collector & Fan / Blower is heavy! Handling and installation should always be performed

by experienced and trained personnel who have experience with rotary equipment. In addition to

the following instructional manual, care should be taken to ensure compliance with specic safety

requirements mandated by federal, state and local codes.

1. Read the installation and maintenance instructions as well as the recommended safety practices in this

manual

3. Motor is pre-wired at the factory. If magnetic starter trips circuit, check the following:

1. Dust drum securely fastened to discharge of cone?

2. Is ductwork installed at cyclone inlet?

2. Install ductwork completely before operating collector:

A.) Seal ductwork with silicone sealant or duct tape.

B.) Have dust bin in place and sealed.

Caution

Warning

Do not operate Fan / Blower unless Fan Housing is attached to Cyclone body and Dust Drum is in

place. Dust Drum and Cyclone must be in place and sealed or motor will overheat!

If amperage is too high - shut down immediately! See Troubleshooting section.

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

II. Super Dust Gorilla Congurations

Shown with

optional Stand.

1. External Cartridge Filter - Silencer Included with Filter

Caution:

Cartridge Filter Media

Pat. Pend. Flame Guard Arrestor

If exhaust air is vented outside you must provide make up / return air.

Flue gases (carbon monoxide) can be drawn into the shop from furnaces,

water heaters or other appliances.

95 Sq. Ft (2hp) / 110 Sq. Ft. (2.5 / 3 / 5hp)

GE Certied (H-12) HEPA media. MERV 16+ rated.

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

III. General Specications & Fan Performance Curves

System

Performance

System

Dimensions

Options

Ht. w/ 35 Gal. Drum: (2 / 2.5hp) 92” Wall Mount

(3hp) 94” / (5hp) 97.5” Wall Mount

Footprint w/ Ext. Cart.: 27” x 53”

Inlet Diameter: Full Welded (2 & 2.5hp) 7” w/ Neutral Vane

(3 & 5hp) 8” w/ Neutral Vane

Outlet: Rectangle (Square to Round Adapter included)

Weather-Proof Cyclone and Fan Blower

Seam-Welded Cyclone Body

Duct Design Service

Stand for Free Standing Unit

55 Gal. Steel or Fiber Drums

Bag Gripper, Plastic Bag Hold-Down System

Remote Starter - Radio Frequency

Integral

Fan Blower

Filter Media

Included

Sound Level

Dust Bin

U.S. Made Baldor - 2 / 2.5 / 3 / 5hp 1 Ph

TEFC Motor, (2 - 3hp) 1.15 Service Factor / Insulation Class F

Voltage: (2hp) 230V / (2.5hp) 208 - 230V

(3hp) 230V / (5hp) 230V

Amperage: (2hp) 11.5A - (2.5hp) 11.5 - 10.9A

(3hp) 14.5A - (5hp) 19.5A

95 (2hp) / 110 Sq. Ft. (2.5 / 3 / 5hp)

GE Certied (H-12) HEPA media. MERV 16+ rated.

2 Yr. Warranty / Patented Internal Silencer

Heavy Duty One Piece Wall Bracket

Magnetic Starter -

Filter Grounding Wire

Pat. Pend. Flame Guard Arrestor

With Standard Silencer & Filter: (2hp) 75 - 78 dBA @ 10’

(2.5 / 3 / 5hp) 79 - 82 dBA @ 10’

35 Gallon Fiber Drum. Other Sizes & Types Available.

Cast Aluminum Alloy 356-51 / Backward Inclined /

Non-Sparking, Non-Ferrous as Required by NFPA

Fire Code / Dynamic, Two-Plane Balanced to ISO 6.3

Specications. The Same as Aircraft Turbine Rotors.

Industrial

Quality

Motor

w/ On-Off Switch Preset for Add-On Remote with

Amperage Overload Protector (1 Phase)

(2hp) 2158 CFM - (2.5hp) 2959 CFM - Free Fan Rating

(3hp) 2331 CFM - (5hp) 2976 CFM - Free Fan Rating

(2hp) 1349 CFM @ 2.3” SP w/ Filter

(2.5hp) 1440 CFM @ 2.3” SP w/ Filter

(3hp) 1554 CFM @ 1.8” SP w/ Filter

(5hp) 1860 CFM @ 2.5” SP w/ Filter

XGK020105H

XGK025105H

XGK030105H

XGK050105H

2hp Super Gorilla 1 Phase

2.5hp Super Gorilla 1 Phase

3hp Super Gorilla 1 Phase

5hp Super Gorilla 1 Phase

Part # Description

Patented

Internal Silencer

Outlet can be

rotated independent

of the inlet

Shown with Optional

Stand.

*Oneida reserves the right to change or modify specs and system

appearance without notice. Actual system appearance may vary.

Patent

Pending

(2 / 2.5hp)

92”

(3hp)

94”

(5hp)

97.5”

Dimensions shown w/ 2” ex hose

between drum and cone collars.

Allow 1 - 2” from

ceiling for motor

venting.

13.00 /

18.00

HEPA

Filter

Media

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

IV. Dimensions

For Minimum Mounting Heights w/ 39” Filter

*Dimensions subject to slight variation in manufacturing.

13.00 (2hp)

18.00 (2.5 - 5hp)

49” / 53”

13.00 (2hp)

18.00 (2.5 - 5hp)

8.00 (3 / 5hp)

(2 / 2.5hp)

2 & 2.5hp -

92.00”

3hp - 94”

5hp - 97.5”

2 & 2.5hp

81”

3 & 5hp

66.50” 2 / 2.5 / 3hp

68” 3 & 5hp

36”

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

V. General Assembly

Optional 35 & 55 Gal. Stand

(4) Rubber Leg Caps - RCR012500

(4) Top Gussets - RFG010000

(4) Mid-Gussets - RFG010001

(4) Stand Braces - SXX000000

(4) 35 Gal. Leg Set - SXX000035 or

(4) 55 Gal. Leg Set - SXX000055

Stand Hardware Kit -

AHX000100

(16) 1/4”-20 x 2” bolts

(16) 1/4”-20 x 3/4” bolts

(32) 1/4” at washers

(32) 1/4”-20 Nylock nuts

(8) 5/16” Clips

(8) 5/16” Bolts

(8) 5/16” Clips

(8) 5/16” Bolts 5g

1a. 2hp motor - BMZ020105 / 2.5hp - BMZ025105

3hp motor - BMZ030170 / 5hp - BMZ050170

1. Motor Assembly - (2hp) BXI002105 / (2.5hp) BXI002505

(3hp) BXI012105 / (5hp) BXI002305

5b. J - Hooks (8) - AFJ051602 / AFT000001

5a. Plenum - FPX000001

4. Cyclone Cone - SCX025105

19 Filter Grounding

Wire - FGA000000

Drum Grounding

Wire - FGA000001

f9. (16) Clips - AFT051618

AHX000001

f10. (16) Flange Bolts - AFB155155

5g. Filter Plate - (13”) FPX010013 / (18”) FPX010018

6. Filter - (2hp) FCS133695HF / (2.5 - 5hp) FCS183600HF

5e. Internal Silencer - (2hp) BSC130000 /

(2.5 - 5hp) BSC180000

5c. Dust Bin - (13”) FPZ000013 / (18”) FPZ000018

- 25 ft.

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

VI. Assembly Instructions

Clips - AFT051618

Motor Plate

Gasket

Material

Gasket material goes

outside of clip holes

on top and bottom of

fan housing.

Gasket

Material

Collector

Barrel

Fan

Housing

Washer

Bolt

Clip

Instructions for assembly of the Fan Blower Housing and Barrel of the Oneida Models.

1. Push clips onto inside circle on Fan Housing, making sure clip is pushed all of the way on, that the bolt

holes are in alignment with the clip holes and that the small barrel on the clip is on the INSIDE of the Fan

Housing as shown in diagram.

2. Stick the gasket material around the Fan Housing as shown in the diagrams, outside of the bolt circle.

Making sure of a complete seal. Dust collection systems cannot operate effectively without being tightly

sealed with no air leaks.

3. Put bolt through washer. then into appropriate bolt holes in Fan Housing and Barrel. Tighten bolts so

they all are snug, then go back and nish tightening the bolts in a star pattern.

Proportions and sizes of parts may be

exaggerated for purposes of explanation.

It is CRITICAL that this part

of the clip is put on the inside

of the Fan Blower Housing as

shown here. Otherwise you

will not get the seal needed for

complete dust collection!

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

VI. General Assembly Instructions Do NOT use hook on motor to lift unit.

There are essentially three ways to assemble your collector and to at-

tach it to the stand. The way that is right for you should be determined

by expertise and manpower available. When the units are all assem-

bled they are very heavy and top weighted. All of this should be taken

into account before deciding on the method best suited for you.

With all assemblies, make sure rectangular air

outlet is oriented on Fan/Blower housing as

you are looking down as in Fig. 1A or facing it

as shown in diagrams. This is very important.

Then you can rotate the housing to whatever bolt

position is best for your shop.

Before you start, make sure you have read the directions thoroughly.

Bolt Fan / Blower housing to Cyclone barrel, Then bolt Motor and

Plate to Fan/Blower housing. Carefully lay unit on its side and then

bolt cone to barrel. Lift entire unit up onto stand. Unit is extremely

heavy and top weighted, be advised!

Bolt Fan / Blower housing to Cyclone barrel, Then bolt Motor and

Plate to Fan/Blower housing. Put Cone up on stand and orient holes.

Lift assembled unit onto cone making sure proper holes are lined up.

Bolt unit to stand, then nish bolting barrel to cone.

Bolt Fan / Blower housing to Cyclone barrel, Put Cone up on stand

and orient holes. Lift assembled unit onto cone making sure proper

holes are lined up. Bolt unit to stand, then nish bolting barrel to

cone. Lift Motor & Plate onto Fan/Blower housing and bolt together in

proper direction.

Method #1 -

Method #2 -

Method #3 -

If you are having trouble getting your drum out to empty it, you

can cut down the ex hose to give yourself more room. Just make

sure that the drum lid tightly seals to the drum and that there are

no leaks in the ex hose connection.

See next page for further instructions

on attaching cone to drum with ex hose.

Drum Grounding Wire

To attach the Drum

Grounding Wire, start a

small hole in bottom of

cone above ex hose

and in the top of the

dust drum, then attach

the wire with the 3/8”

included self-tapping

screws.

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

VII. Bracket Assembly

1. You must determine the direction the fan outlet will point to proceed

with this mounting assembly. The collector will seem quieter if the outlet

is aimed away from the area people tend to work. Slots in the brackets

are .406” x 1.00”.

Note: Bolts included to mount bracket to collector. Hardware NOT

included to mount to wall.

2. Hold bracket against wall with top of plate at 56”. Mark where mount-

ing holes fall. Mount wall bracket. For wall mounting, the bolt centers on

the brackets are at 16” & 24” to accomodate most wall stud spacing. See

Fig. 1 & 2. Use a level to ensure straightness.

3. Attach bracket to wall with lag screws, concrete anchors, or other

suitable hardware. See Fig. 2 & 3. Note: When installing the brackets on

a concrete wall, mount 2 x 4’s between wall and brackets to stabilize and

dampen vibration.

4. Position Angle Ring around top of cone over bracket. Line up one hole

in ring with hole in each bracket at desired rotation of outlet. If rotation

you desire does not correspond to an existing hole in Angle Ring, drill

new ones. Use three 3/8” bolts (included) with washers & lock washers

to secure the fan. See Fig. 4.

5. Attach tightly with bolts.

24”*

26 1/4”

15 7/8”

11 1/4”

Put at 69” if you

are using a 55

gal. drum.

16 1/4”

Flex Hose Connection Cone to Drum

Distance between drum lid and cone can vary. Some systems have little space there to minimze overall system height. The

hose is used to seal between the drum and system and needs only enough height to allow the lid of the drum to come off. In

some cases the ex hose will have to be cut down (especially with stands or when mounting the system as low as possible).

OAS ships 1’ of hose as standard but this is not necessarily the needed length once the system is installed.

Tools needed to shorten hose: razor knife and diagonal cutters.

Measure length between drum lid and collar of cone. Measure hose while it is extended (don’t overly compress the hose).

This allows the lid to move up when installed. Cut the hose with razor knife and then cut the wire with diagonal cutters

Don’t cut too short... if in doubt, cut a little long. Trim if necessary.

* only 5hp Bracket has 24” holes

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